Claas C540-C450 Folding Lexion (713) Combines Operator Manual ES

File List:

00 0299 849 1.pdf
00 0299 849 6.pdf

00 0299 ​​849 1.pdf:

Introduction
Introduction
General indications
Circulation permit
important note
Identification plate/serial number
Security measures
Security measures
Safety supports
Carrier Safety Support
Reel safety support
Safety decals with warning symbols
Technical data
Weights / Measurements / Safety device
Additional weights
Before start-up
To be carried out before the first start-up
Driving lighting / cutting mechanism cylinder
Driving lighting in road traffic
Switch driving lights (up to machine number…)
Switch driving lights (from machine number…)
Light bar on the cutting mechanism
Remove the transport support
Third cylinder of the cutting mechanism
Adjust the cutting mechanism discharge springs
Additional equipment
Driving lighting – additional headlights
Install additional headlights and sw ce
Assemble the pushbuttons for the switch device
Install the additional headlights on both sides
Adjust the auxiliary driving lights
Cutting mechanism skid
Adjust the cutting mechanism skid
Cutting angle adjustment
Adjust cutting angle
Install the distance support
Assemble the retaining parts
Fix the retaining pins after mounting the
Release the retaining pins before removing the cutting mechanism
Assemble the axle extensions
Install the shaft extension on the intermediate shaft (LEXION 530 – 510)
Assemble the cutting mechanism
Tip the cutting deck from the transport position
Assembling and disassembling the cutting mechanism
Assembling the cutting mechanism – folding – (cutting mechanism in transport position)
Fix the cutting mechanism on both sides from above and below
Connect the quick coupler
Move the cutting mechanism from the transport position to the working position
Assembling the LEXION MONTANA cardan shafts (from machine number 71300231)
Dismantle the standard cardan shafts
Install the cardan shaft for LEXION MONTANA
Move the cutting mechanism from working position to transport position
Align the cutting mechanism / remove the cutting mechanism
Align the cutting mechanism (Machines without Auto-Contour)
Disassemble the cutting mechanism
Cutting mechanism adjustments
harvest dividers
Exterior divider
Adjusting the crop dividers
harvest lifters
cutting blade
Blade disassembly
Blade assembly
Blade height adjustment
Blade Guide Alignment
Replacement blade
Pinwheel
Reel Lift Adjustment
Precision adjustment of reel height
Reel drive
Horizontal reel adjustment
Feed auger
Setting the distance to the bottom plate
Feed auger height adjustment
Adjust the position of the feed fingers
Safety device
Cutting table skids
Incidents, possible causes and solutions
Maintenance
Maintenance and lubricant charts
Maintenance table
Lubricants table
Gears for blade drives
Elastic cylinder / Drive chains / Single contact
Adjust the elastic cylinder for the blade drives
Tension the drive chains
Tension the reel drive chain
Clean the locking cylinder rails
Generalities
Adjust double fingers
Adjust Reel End Switch
Adjust the ratchet on the center guide of the reel
Clean the free spaces in the support arm supports
Clean the area of ​​the retaining pins
Tips for conservation during winter
Greasing scheme
Lubricants and indications
Alphabetical index
Alphabetical index

00 0299 ​​849 6.pdf:

1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information r warra1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Danger zones
2.2.5 Position yourself between the machine and the head
2.2.6 Couple the machine with the head
2.2.7 Risk of injury due to rotating shafts
2.2.8 Construction changes
2.2.9 Optional equipment and spare parts
2.2.10 Use only after correct commissioning
2.2.11 Technical status
2.2.12 Danger due to machine breakdowns
2.2.13 Keep protective devices operational
2.2.14 Personal protective equipment
2.2.15 Wear appropriate clothing
2.2.16 Remove dirt and loose objects
2.2.17 Prepare the machine for road traffic
2.2.18 Unsuitable consumables
2.2.19 Safe handling of consumables and auxiliary materials
2.2.20 Environmental protection and waste disposal
2.2.21 Electrical shock from electrical equipment
2.2.22 Liquids under pressure
2.2.23 Work only on the stopped machine
2.2.24 Maintenance work and repair work
2.2.25 Machine parts and lifted loads
2.2.26 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Graphic danger symbols on the head
2.4 Safety devices
2.4.1 Place the safety support of the windlass
2.4.2 Remove the safety support from the reel
2.4.3 Install the cutter bar protection device
3 Machine Description
3.1 Summary and operation
3.1.1 Summary
3.1.2 Operating mode of the folding cutter mechanism
3.2 Identification plates and identification numbers
3.2.1 Head identification plate
4 Control and display instruments
4.1 Cabin and driving position
4.1.1 Outdoor control panel
4.1.2 Control desk
5 Technical data
5.1 Folding cutting mechanism
5.1.1 Eligible machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Revolution regimes
5.1.5 Feed auger
5.2 Inputs
5.2.1 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.2 Perform before commissioning
6.2.1 Perform before first start-up
6.2.2 Assemble the shaft extension
Left side of feed channel
Right side of the feed channel
6.2.3 Adjust the skids to the working position
6.2.4 Dismantling safety equipment for transport
Remove the transport pallet*
Dismantle the safety equipment for transporting the reel
6.2.5 Mount spacer support
6.2.6 Assemble receiving parts
Standard feed channel / V feed channel
MONTANA Feed Channel
HP Feed Channel
6.3 Load the head
6.3.1 Load and tie down the head
6.4 Assemble the head
6.4.1 Assemble the head
6.4.2 Adapt the scraper strips to the feed channel
6.4.3 Prepare the bolting
Machine with hydraulic cylinder (1) (AUTO CONTOUR)
Machine without hydraulic cylinder (1) (CONTOUR)
6.4.4 Attach the head
6.4.5 Locking the head
Lower bolting
Upper bolting
6.4.6 Assemble the inner half of the cardan shaft for MONTANA
6.4.7 Assemble the cardan shaft
6.4.8 Hook the cardan shaft protection chain
Standard cardan shaft on left side of headstock
Standard cardan shaft on right side of headstock
MONTANA cardan shaft
6.4.9 Installing the multiple coupling
6.4.10 Adjust the head horizontally
6.5 Disassemble the head
6.5.1 Disassemble the head
6.5.2 Dismantling the multiple coupling
6.5.3 Disassemble cardan shaft
6.5.4 Dismantle the cardan shaft for MONTANA
6.5.5 Unlock the head
Upper bolting
Lower bolting
6.5.6 Unhook the head
7 Management
7.1 Driving the machine
7.1.1 Prepare for road traffic
7.1.2 Adjust the head to the transport position
Fold the head
7.1.3 Mount the protection bar
7.1.4 Adjusting the top forward illumination for folding heads
7.1.5 Prepare the field trip
7.1.6 Adjust the head to the working position
Orient the head
Unfold the head
7.1.7 Before use for work
7.1.8 Control the collection of harvest material
7.2 Harvest harvest
7.2.1 Assemble long crop dividers
7.2.2 Deploy long crop dividers
7.2.3 Folding long crop dividers
7.2.4 Adjusting long crop dividers
Adjust the height of the crop dividers
Adjust the harvest divider plate
Adjust the inner divider
Adjust the outer spacer
7.2.5 Assemble the outer separator
7.2.6 Remove the outer separator
7.2.7 Assemble the crop divider
7.2.8 Display the crop divider
7.2.9 Folding the crop divider
7.2.10 Adjust the reel tines
7.3 Power supply unit
7.3.1 Adjust scraper strip
7.3.2 Adjust the position of the feeding auger
7.3.3 Adjust the feed auger fingers
7.3.4 Remove the extensions from the auger plate
7.3.5 Modify the speed of the feeding auger
7.4 Mowing device
7.4.1 Assemble the crop lifters
7.5 Ground guidance
7.5.1 Adjust the skates
8 Incident and solution
8.1 Causes and solution
8.1.1 Improve flow
8.1.2 Folding mechanism
8.2 Harvest harvest
8.2.1 Check the basic adjustment of the height of the reel
8.2.2 Change the reel tines
8.2.3 Adjust the reel speed sensor
8.2.4 Check the reel limit switch
8.3 Power supply unit
8.3.1 Change feed auger fingers
8.4 Mowing device
8.4.1 Change blades
Remove the blades
Assemble the blade
8.4.2 Change the blade, riveted
8.4.3 Change the blade section
8.4.4 Replacing double fingers
8.4.5 Align double fingers
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 hours of service or daily
9.1.2 After the first 100 hours of service
9.1.3 Every 100 hours of service
9.1.4 Every 250 hours of service
9.1.5 Every 500 hours of service or annually
9.1.6 Keep the head.
9.2 Greasing scheme
9.2.1 Grease the lubrication points every 10 hours of service
Valid for: MONTANA
9.2.2 Grease the lubrication points every 100 hours of service
9.2.3 Grease the lubrication points every 250 hours of service
9.2.4 Grease the lubrication points every 500 hours of service
9.3 Transmission, clutch and cardan shaft
9.3.1 Check the oil level of the blade drive gear
9.3.2 Change the blade drive gear oil
Drain oil
Fill oil
9.4 Drives
9.4.1 Adjust the drives
9.4.2 Check the draft spring cylinder with a measuring rod.
9.4.3 Adjust the feed auger drive chain (K01/K03)
9.4.4 Adjust the reel drive chain (K02)
9.5 Hydraulic installation
9.5.1 Check the hydraulic hoses
9.6 Harvest harvest
9.6.1 Adjust the ratchet on the central guide of the reel
Check in transport position
Check in working position
9.7 Mowing device
9.7.1 Adjust the pushers
9.8 Assembled parts and machine casing
9.8.1 Clean the head
Clean the skates
Clean the guide rails of the locking cylinders
Clean the support arm bearings
Clean the support plates
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 Declaration of conformity
11.1 Head
11.1.1 EC declaration of conformity