Claas Convio Flex 1380-770 (591) Combines Operator Manual ES

File List:

00 0302 619 6.pdf

00 0302 619 6.pdf:

CONVIO FLEX / CONVIO 1380CONVIO FLEX / CONVIO 1230CONVIO FLEX / CONVIO 1080CONVIO FLEX / CONVIO 930CONVIO FLEX / CONVIO 770
1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Danger zones
2.2.5 Position yourself between the machine and the head
2.2.6 Accompanying persons
2.2.7 Attach the machine to a header or transport trailer
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Use only after correct commissioning
2.2.12 Technical status
2.2.13 Danger due to machine breakdowns
2.2.14 Maintain functional protection devices
2.2.15 Personal protective equipment
2.2.16 Wear appropriate clothing
2.2.17 Remove dirt and loose objects
2.2.18 Prepare the machine for road traffic
2.2.19 Unsuitable consumables
2.2.20 Safe handling of consumables and auxiliary materials
2.2.21 Environmental protection and waste disposal
2.2.22 Electrical shock from electrical equipment
2.2.23 Liquids under pressure
2.2.24 Work only on the stopped machine
2.2.25 Maintenance work and repair work
2.2.26 Machine parts and lifted loads
2.2.27 Danger from welding work
2.2.28 Fire prevention
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols
Graphic danger symbols on the header
00 0516 453 1
00 0516 414 0
00 0516 414 0
00 0516 401 0
00 0515 134 0
00 0114 052 0
00 0514 038 2
00 0516 525 0
00 0515 209 1
00 0516 063 0
00 2674 085 0
00 2674 085 0
00 2674 085 0
Graphic danger symbol on the LASER PILOT support*
00 0515 380 0
Graphic danger symbol on the rapeseed divider blade*
00 0515 209 1
00 0514 878 0
00 0516 401 0
3 Machine Description
3.1 Summary and operation
3.1.1 Overview of CONVIO FLEX / CONVIO
3.1.2 Storage of the instruction manual
3.1.3 CONVIO FLEX / CONVIO operating mode
FLEX CONVIOUS
CONVIOUS
CONVIO FLEX / CONVIO with rapeseed equipment*
3.1.4 Operating mode of the reel tension regulation
3.1.5 Mode of operation of conveyor belts
3.1.6 Flexible cutter bar operating mode
Service mode
operating mode
Service mode
Service mode
Cutter bar discharge pressure
Cleaning function
3.1.7 Operating mode of overload protections
3.1.8 Mode of operation of the feeding augers*
3.1.9 Operating mode of the stabilizer wheels*
3.2 Optional machine equipment
3.2.1 Feed augers
3.2.2 Reel speed kit
3.2.3 Speed ​​kit for feeding auger
3.2.4 Cutting blade speed kit
3.2.5 Rear wall elevation
3.2.6 Stone protection
3.2.7 Cover plate
3.2.8 Extension of the exterior dividers
3.2.9 Grain sensing stirrups for CONVIO FLEX
3.2.10 Wear pads for CONVIO
3.2.11 Stabilizing wheels
3.2.12 Rapeseed separator knives
3.2.13 Transport box for rapeseed equipment
3.2.14 Lighting
3.3 Identification plates and identification numbers
3.3.1 Head identification plate
3.4 Machine information
4 Control and display instruments
4.1 Head
4.1.1 Control elements
5 Technical data
5.1 FLEX CONVIO / CONVIO
5.1.1 Eligible machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Weights
5.1.5 Windlass
5.1.6 Mowing device
5.1.7 Tire pressure
5.2 Inputs
5.2.1 Lubricants
5.2.2 Hydraulic oil
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.2 Load the head
6.2.1 Load and tie down the head
6.3 Assemble the head
6.3.1 Assemble the head
6.3.2 Identify hydraulic oil
6.3.3 Prepare the bolting
6.3.4 Attach the head
6.3.5 Locking the head
6.3.6 Assemble the cardan shaft
6.3.7 Installing the multiple coupling
6.4 Disassemble the head
6.4.1 Disassemble the head
6.4.2 Dismantling the multiple coupling
6.4.3 Disassemble cardan shaft
6.4.4 Unlock the head
6.4.5 Unhook the head
6.5 Harvest harvest
6.5.1 Place and release the safety supports of the windlass
6.6 Mowing device
6.6.1 Install the cutter bar protection device
7 Management
7.1 Driving the machine
7.1.1 Prepare for road traffic
7.1.2 Adjust the rest position
Automatically adjust the rest position
7.1.3 Transport Trailer Support Summary
Position of swing supports
Interior swing supports
External swing supports
7.1.4 Prepare the transport trailer for road traffic.
7.2 Work application
7.2.1 Prepare the field trip
7.2.2 Adjust the working position
7.2.3 Setting the CONVIO FLEX operating mode
7.2.4 Control the collection of harvest material
7.3 Cereal harvest
7.3.1 Adjust the header for cereal harvesting
7.3.2 Mount the AUTO CONTOUR* probe
7.4 Soybean harvest
7.4.1 Adjust the header for soybean harvesting
7.4.2 Adjust the cutting height to the soybean harvest
7.4.3 Remove the AUTO CONTOUR* probe
7.5 Rapeseed harvest
7.5.1 Assemble rapeseed equipment*
7.5.2 Assembling the rapeseed separator blade*
7.5.3 Removing the rapeseed separator blade*
7.5.4 Assemble the rapeseed sheet*
7.6 Electrical and electronic system
7.6.1 Turn lighting on and off*
Manage lighting in the head
Manage lighting from the cabin
7.7 Chassis
7.7.1 Adjust the stabilizer wheels*
7.7.2 Folding and unfolding the stabilizer wheel*
Fold the stabilizer wheel
Deploy the stabilizer wheel
7.8 Address
7.8.1 Deploy LASER PILOT*
7.9 Harvest harvest
7.9.1 Manage the reel tension regulation system
7.9.2 Adjusting the transverse swing arm
7.9.3 Summary of crop dividers
7.9.4 Dismantle the soybean divider
7.9.5 Assemble the soybean divider
7.9.6 Adjust the soybean seed divider
7.9.7 Assemble the tips of the crop divider
7.9.8 Dismantle the tips of the crop divider
7.9.9 Assemble the crop divider extension*
7.9.10 Remove the crop divider extension*
7.9.11 Assemble and dismantle the crop divider support
7.9.12 Assemble the cereal harvest divider
7.9.13 Dismantle the cereal grain divider
7.9.14 Assemble and remove external deflector
Install the outer separator
Remove the outer separator
7.9.15 Assembling and disassembling the feed plate
7.9.16 Adjusting long crop dividers
7.9.17 Deploy long crop dividers
7.9.18 Folding long crop dividers
7.9.19 Adjust short crop dividers
7.9.20 Deploy short crop dividers
7.9.21 Folding short crop dividers
7.9.22 Adjust the reel tines
7.9.23 Adjust the reel tines
7.9.24 Mount the cover plate*
7.10 Conveyor belts
7.10.1 Adjust the speed of the conveyor belts
7.10.2 Adjust the slip control of conveyor belts
7.10.3 Reverse the conveyor belts
7.11 Feed auger
7.11.1 Turn the feed augers on and off*
7.11.2 Adjust the position of the feeding augers*
Adjust the feed auger
Change adjustment interval
7.11.3 Adjust the feed auger fingers
7.11.4 Modify the speed of the feeding auger
7.11.5 Dismantle the extension of the auger plate
7.11.6 Dismantle the retaining plates*
7.12 Mowing device
7.12.1 Adjust the discharge pressure of the flexible cutter bar
Adjust discharge pressure in CEBIS menu
Adjust discharge pressure at header
7.12.2 Connecting the rapeseed separator blade*
7.12.3 Connecting the rapeseed separator blade*
7.12.4 Assembling and disassembling the crop lifters*
Assemble the harvest lifters
Dismantle the crop lifters
7.12.5 Change the cutoff frequency
7.12.6 Adjust the cutting blades so that they move in opposite directions
Check that the cutting blades move in opposite directions
Adjust the cutting blades so that they move in opposite directions
8 Incident and solution
8.1 Head
8.1.1 Improve flow
8.1.2 Reduce grain losses
8.1.3 Harvest harvest
8.1.4 Conveyor belts
8.1.5 Feed auger
8.1.6 Mowing device
8.1.7 Ground guidance
8.2 Hydraulic installation
8.2.1 Bleed the reel hydraulic cylinders
8.3 Electrical and electronic system
8.3.1 Prepare welding work
8.4 Harvest harvest
8.4.1 Check the basic adjustment of the reel
Basic reel adjustment
Check the position of the reel
Check the height of the reel
8.4.2 Check the basic adjustment of the reel
Basic reel adjustment
Check the position of the reel
Check the height of the reel
8.4.3 Change the reel tines
8.5 Conveyor belts
8.5.1 Change the side conveyor belts
8.5.2 Change the central conveyor belt
Open the cover
Remove the deflection roller
Remove the transverse arm
Remove the drive shaft
Install the deflection roller
Install the cross arm
Install the drive shaft
Close the cover
8.6 Feed auger
8.6.1 Change feed auger fingers (without tools)
8.6.2 Change feed auger fingers
8.6.3 Remove the dust protection plate
9 Maintenance
9.1 Prepare maintenance
9.1.1 Open and close side covers
Open front side cover
Close the front side cover
Remove the rear side cover
Install the rear side cover
9.1.2 Open and close the cover
Open the cover
Close the cover
9.1.3 Open and close the cover
Open the cover
Close the cover
9.2 Maintenance intervals
9.2.1 Before starting the harvest
9.2.2 After the first 50 hours of service
9.2.3 Daily
9.2.4 Every 50 hours of service
9.2.5 Every 100 hours of service
9.2.6 Every 250 hours of service
9.2.7 Every 500 hours of service
9.2.8 Every 1000 hours of service
9.2.9 After harvest
9.2.10 Maintain the head
9.3 Greasing scheme
9.3.1 Grease the lubrication points every 50 hours of service
Valid for: MONTANA
9.3.2 Grease the lubrication points every 100 hours of service
FLEX CONVIOUS
9.3.3 Grease the lubrication points every 250 hours of service
9.4 Transmission, clutch and cardan shaft
9.4.1 Check the oil level of the timing gear (G01)
9.4.2 Change the timing gear oil (G01)
Drain oil
Fill oil
9.4.3 Check the oil level of the bevel gears (G02) and (G03)
9.4.4 Change the oil of the bevel gears (G02) and (G03)
Drain oil
Fill oil
9.5 Chassis
9.5.1 Check the wheel hub bearing play
9.5.2 Adjust the wheel hub bearing play
9.5.3 Check the tightening torque of the wheel nuts
9.6 Drives
9.6.1 Adjust the drives
9.6.2 Adjust the chain (K01) of the reel drive
9.7 Hydraulic installation
9.7.1 Check the hydraulic oil level
9.7.2 Change hydraulic oil, return filter and ventilation filter
Drain hydraulic oil
Change the return filter
Change the ventilation filter
Fill hydraulic oil
9.7.3 Check the hydraulic hoses
Marking of hydraulic hoses
9.8 Conveyor belts
9.8.1 Clean conveyor belts
Clean the side conveyor belts
Clean central conveyor belt
9.8.2 Adjust the tension of the side conveyor belt
9.8.3 Adjust the tension of the central conveyor belt
9.8.4 Dismantle the sealing tapes
9.8.5 Dismantle the sealing tapes
9.8.6 Check the cover joints
Orient the outer joints of the cover
Orient the interior joints of the cover
Adjust tire pretension
9.9 Mowing device
9.9.1 Change blades
9.9.2 Change segmented blades
Assemble the blade connection
Assemble the blade segments (A) with reinforcement plate
Assemble the blade segments (B) without reinforcement plate
Assemble the overlapping segment
9.9.3 Check the pusher*
Control the low pusher
Check the wear plate
Check the wear of the high pusher
Control the high pusher
9.9.4 Check the pusher*
Control the low pusher
Check the wear plate
Check the wear of the high pusher
Control the high pusher
9.9.5 Control the upper fingers*
Control the upper fingers
Check the wear plate
Check the wear of the high pusher
Control the high pusher
9.9.6 Replacing short double fingers
9.9.7 Replacing split double fingers
9.9.8 Replacing long double fingers
9.9.9 Align double fingers
9.9.10 Change the blade section
9.9.11 Changing the rapeseed separator blades*
Remove the blade
Assemble the blade
9.9.12 Clean the guide strips of the rape separator blades*
9.10 Guided by the ground
9.10.1 Replacing the wear pads
10 Decommissioning and waste disposal
10.1 Decommissioning and waste disposal
10.1.1 Decommissioning and waste disposal
11 Declaration of conformity
11.1 FLEX CONVIO / CONVIO
11.1.1 EC declaration of conformity
11.1.2 EC declaration of conformity