Claas Lexion 560-550 Montana (580) Combines Technical System ES

File List:

00 0290 605 0.pdf
00 0293 673 4.pdf
00 0293 679 1.pdf
00 0294 094 3.pdf
00 0305 273 1.pdf

00 0290 605 0.pdf:

Introduction
Validity of instructions
Connection diagrams
13c Spreading of straw and chaff. Radial spreader with distributing features
13c Spreading of straw and chaff. Radial spreader with distributing features
Denominations
Table of measured values
Function Description
Spreading mode switch U039
Function Description
Occupation of the sockets
Connection List
Module occupancy
Module A51 – radial spreader
Denominations
Pin occupation
Alphabetical index

00 0293 673 4.pdf:

LEXION 570 – 520 Montana – Technical systems, Hydraulic installation
1 General hydraulic installation
1.1 General hydraulic installation
1.1.1 Oil tank (general hydraulic system)
1.1.2 Hydropumps
1.1.3 Hydromotors
1.1.4 Valve elements
1.2 Connection table, general hydraulic system
1.2.1 General hydraulic system connection table
LEXION Montana 570 – 520 up to machine no. 582 00051, 581 00026, 580 00028
1.2.2 General hydraulic system connection table
LEXION Montana 570 – 520 – machines nr. from 581 00027 to 581 00037
1.2.3 General hydraulic system connection table
LEXION Montana 570 – 520 – machines nr. 582 00052 – 582 00153, 581 00038 – 581 00162, 580 00029 – 580 00071
1.2.4 General hydraulic system connection table
LEXION Montana 570 – 520 from machine no. 582 00154, 581 00163, 580 00072
Denominations
1.3 Multiple coupling
2 Steering hydraulic system
2.1 Steering hydraulic system connection tables
2.1.1 Steering hydraulic system connection table with AUTOPILOT – with concave adjustment with filling valve – LEXION 600 / 580 / 570
2.1.2 Steering hydraulic system connection table with AUTOPILOT – with concave adjustment without fill valve – LEXION 560 – 510
2.1.3 Steering hydraulic system connection table without AUTOPILOT
2.2 Steering function
2.2.1 Steering function
2.2.2 Steering function – Two-level orbitrol
2.3 AUTOPILOT
2.3.1 AUTOPILOT function right / left
3 Hydraulic operating system
3.1 Operating hydraulic system connection table
3.1.1 Operations hydraulic system connection table
3.1.2 Operations hydraulic system connection table
3.1.3 Operations hydraulic system connection table
3.2 Main valve raise/lower head
3.2.1 Main valve
3.3 Concave regulation
3.3.1 Concave adjustment, LEXION 600 / 580 / 570 Hydro-pneumatic overload system with filling valve
3.3.2 Concave adjustment, LEXION 560 – 510 Hydraulic overload system without filling valve
3.4 Regulation of the speed of the shelling cylinder
3.4.1 Regulation of the speed of the shelling cylinder
3.5 Rotate the spreader fan / centrifugal distributor / swath flap
3.5.1 Rotate the centrifugal distributor
3.5.2 Rotate the swath hatch
3.6 Rotate the discharge tube
3.6.1 Rotate the discharge tube
3.7 Regulation of the speed of the rotors
3.7.1 Regulation of the speed of the rotors
3.8 Instant head stop
3.8.1 Instantaneous spindle stop
3.9 Locking the cutting mechanism suspension springs
3.9.1 Locking the cutting mechanism suspension springs
3.10 Adjustment of the carrier/head speed speed
3.10.1 Adjustment of the speed of the conveyor / headstock
3.11 Open / close the grain tank (hydraulically) Help for unloading the grain tank
3.11.1 Open / close the grain tank (hydraulically)
3.11.2 Help for unloading the grain tank
3.12 Head adjustment
3.12.1 AUTO-CONTOUR (CAC) – transversal adjustment of the LEXION Montana header up to machine no. 582 00051, 581 00037, 580 00028
3.12.2 AUTO-CONTOUR (CAC) – transversal adjustment of the LEXION Montana head from machine no. 582 00052, 581 00038, 580 00029
3.13 Reverse the direction of travel of the head
3.13.1 Reverse the direction of travel of the head – LEXION Montana 570 – 520
3.14 Head cushioning
3.14.1 Headstock cushioning – with spring-loaded headstock cylinder
3.14.2 Headstock cushioning – with springless headstock cylinder (CAC II)
3.15 Tensioning the half-track running belt
3.15.1 Half-track tread tension
3.15.2 Half-track tread tension
3.16 Adjustment of the cutting frame (Montana)
3.17 Cutting angle regulation (Montana)
3.18 Service brake – refill brake retainer (Montana)
3.18.1 Fill the brake accumulator – LEXION 600 Terra Trac, LEXION Montana
4 Low pressure hydraulic system
4.1 Low pressure hydraulic installation – main functions
4.1.1 Connection table for the LEXION 600 low-pressure hydraulic system (wheeled machine)
4.1.2 Connection table for the LEXION 600 Terra Trac low-pressure hydraulic system
4.1.3 Connection table, low pressure hydraulic system LEXION 580 – 510
4.1.4 Low pressure hydraulic system pressure limiting valve
4.1.5 Electromagnetic valves of the low pressure hydraulic installation
4.1.6 Hydraulic cylinders of the low pressure hydraulic system
4.1.7 3-D Screen Box Control
4.1.8 Greasing the chains for unloading the grain tank
4.2 Low pressure hydraulic system – additional functions Montana
4.2.1 Connection table, low pressure hydraulic system
4.2.2 Electromagnetic valves of the low pressure hydraulic system – LEXION Montana 570 – 520
4.2.3 Hydraulic cylinder of the low-pressure hydraulic system
4.2.4 Position of the parts in the low pressure hydraulic installation – LEXION Montana
5 Electrohydraulic gear shift (EHS)
5.1 Connection diagram of the LEXION Montana 570 – 520 electro-hydraulic gear change
6 Straw and chaff spreader
6.1 Straw and chaff spreader
6.1.1 Connection board, straw and chaff spreader
6.1.2 Drive of the straw and chaff spreader
6.2 Centrifugal distributor
6.2.1 Centrifugal distributor connection diagram
6.2.2 Centrifugal distributor – working/transport position
6.2.3 Centrifugal distributor – transport position
6.2.4 Centrifugal distributor – spreading plate drive
7 Cleaning the radiator
7.1 Rotating radiator screen
7.1.1 Connection board, radiator rotary screen
7.1.2 Drive of the radiator rotary screen
8 Hydraulic feed system
8.1 Advance hydraulic system – Montana
8.1.1 Hydrostatic advance connection diagram – Montana
to machine no. 582 00051, 581 00037, 580 00028
8.1.2 Hydrostatic advance connection diagram – Montana
LEXION-Montana 570-520 -machines nr. 582 00052 – 582 00153, 581 00038 – 581 00162, 580 00029 – 580 00071
8.1.3 Hydrostatic advance connection diagram – Montana
LEXION-Montana 570-520 from machine no. 582 00154, 581 00163, 580 00072
8.1.4 Propulsion motive pressure
8.1.5 Hydropump assembly
8.1.6 Motor unit
8.1.7 Hydrostatic Blow Retarding Throttle (HBM) Control – External Braking Function
8.1.8 Hydraulic propulsion system (HBM) brake restrictor control – integrated brake function
8.2 Activation of the 4-Trac system (Four-wheel drive)
8.2.1 MUD-HOG valve group
8.2.2 POCLAIN radial piston hydromotor
8.2.3 4-Trac Overdrive
9 Axle hydraulic system (Montana)
9.1 Axle hydraulic system connection diagram
9.1.1 Connection diagram of the hydraulic system of the LEXION Montana 570 – 520 axle to machine no. 582 00051, 581 00037, 580 00028
9.1.2 Connection diagram of the hydraulic system of the LEXION Montana 570 – 520 axle machines nr. 582 00052 – 582 00153, 581 00038 – 581 00162, 580 00029 – 580 00071
9.1.3 Connection diagram of the hydraulic system of the LEXION Montana 570 – 520 axle from machine no. 582 00154, 581 00163, 580 00072
9.2 Axle drive (Montana)
9.2.1 Shaft drive – circulation blocking valve / pressure limiting valve to machine no. 582 00051, 581 00037, 580 00028
9.2.2 Shaft control – circulation blocking valve / pressure limiting valve from machine no. 582 00052, 581 00038, 580 00029
9.2.3 Axle control – raise/lower axle, increase oil quantity up to machine no. 582 00051, 581 00037, 580 00028
9.2.4 Axle control – raise/lower the axle from machine no. 582 00052, 581 00038, 580 00029
9.3 Gear shift assistant (Montana)
9.4 Position of parts / axis control
10 Brake system
10.1 LEXION-Montana 570 – 520 brake system
11 Standard cutting mechanism
11.1 Connection board, standard cutting mechanism
11.2 Vertical adjustment of the reel (standard cutting mechanism)
11.3 Horizontal adjustment of the reel (standard cutting mechanism)
11.4 Regulation of the reel speed (standard cutting mechanism)
11.5 Rapeseed saw drive (standard cutting mechanism)
12 Vario cutting mechanism
12.1 Connection board, Vario cutting table
12.2 Vertical adjustment of the reel (Vario cutting mechanism)
12.3 Horizontal adjustment of the reel (Vario cutting mechanism)
12.4 Regulation of the reel speed (Vario cutting mechanism)
12.5 Adjusting the cutting mechanism tray (Vario cutting mechanism)
12.6 Drive of the rapeseed saw (Vario cutting mechanism)
13 Folding cutting mechanism
13.1 Connection board, folding cutting mechanism
13.2 Vertical adjustment of the reel (folding cutting mechanism)
13.3 Horizontal adjustment of the reel (folding cutting mechanism)
13.4 Regulation of the reel speed (folding cutting mechanism)
13.5 Folding the cutting mechanism
14 Corn milking head
14.1 Connection board, Conspeed corn milking header / 6 rows (type 908)
14.2 Connection board, Conspeed corn milking header / 8 row (type 907)
14.3 Folding milking units / adjusting milking plates – Conspeed corn milking head
14.4 Regulation of the reel revolutions (Conspeed corn milking head)
15 MaxFlex cutting mechanism
15.1 MaxFlex cutting mechanism connection table
15.2 Vertical adjustment of the reel (MaxFlex cutting mechanism)
15.3 Horizontal reel adjustment (MaxFlex cutting mechanism)
15.4 Regulation of the reel speed (MaxFlex cutting mechanism)
15.5 Locking the cutting table (MaxFlex cutting mechanism)
Location of components
Component Grid
Alphabetical index
0293 673.4

00 0293 679 1.pdf:

Technical systems – Electrical installation LEXION 570 – 520 MONTANA, up to machine nr.: 582 00092, 581 00082, 580 00049
Structure of the connection diagrams
central electrical system
Central electrical system (LEXION 600-510)
Montana 570-520 central electrical system – with external Montana control
Montana 570-520 central electrical system – with integrated Montana control
Module occupancy
Module A6 – automatic air conditioning system
Module A7 – cabin fan, speed regulator
Module A8 – AUTOCONTOUR (CAC)
Module A9 – Autopilot (ATP)
Module A10 – on-board reporter (BIF/CAB)
Module A12 – revolution controller (DZW)
Module A13 – grain passage control (DKG)
Module A15 – electronic control of the CATERPILLAR engine (CAT C13,C12,C10, C9, 3126B)
Module A15 – DAIMLER-CHRYSLER electronic engine control (DC)
Module A17 – adaptation of the ADM DAIMLER-CHRYSLER (DC) engine
Module A16 – reel regulation
Module A21 – quantimeter
Module A25 – regulation of the sieves
Module A27 – VARIO
Module A28 – spreader fan (VGS)
Module A30 – terminal
Module A33 – Sidefinder
Module A34 – grain tank
Module A35 – Montana 570-520 control – with external Montana control
Module A36 – Montana 570-520 gear preselection – with Montana external control
Module A37 – electrohydraulic switching (EHS) – 3-speed gearbox
Module A37 – electrohydraulic switching (EHS) – 2-speed gearbox
Module A38 – Rotor (RIO)
Module A42 – MONTANA GEN II Module – with integrated Montana control
Module A45 – propulsion hydraulic system brake restrictor (HBM)
Module A46 – regulation of the spreader plate (RIO)
Module A49 – Propulsion module (EFA)
Module A51 – centrifugal distributor
A65 Module – GPS Pilot Terminal
A66 Module – GPS Pilot Module (GPB)
Connection diagrams 01a – 50a
01a Main voltage system supply, diesel engine starter motor
01s Main power supply, diesel engine starter, Montana 570-520
02a Start the diesel engine, adjust the diesel engine speed – CAT C12, C10, C9, 3126B
02b Starting the diesel engine, adjusting the diesel engine speed – DC 502 LA
02c Starting the diesel engine, adjusting the diesel engine speed – DC 502 LA with electrohydraulic drive (EFA)
02d Starting the diesel engine, regulating the diesel engine speed – CAT C6.6
02e Starting the diesel engine, regulating the diesel engine speed – CAT C13 ACERT, C9 ACERT (TIER III)
02s Starting the diesel engine, regulating the speed of the diesel engine – CAT C12, C10, C9, 3126B, Montana 570-520 – with external Montana control
02t Diesel engine start, diesel engine speed regulation – CAT C12, C10, C9, 3126B, Montana 570-520 – with Montana integrated control
03a Diesel engine control
04a Road driving, circulation blocking valve
04b Road driving, circulation lock valve – with electrohydraulic drive (EFA)
04s Road release, operating hydraulic system circulation block valve, Montana 570-520 – with external control Montana
04t Road release, operating hydraulic system circulation lock valve, Montana 570-520 – with Montana integrated control
05a Terminal, keyboard, rotary switch, printer
05b Terminal, keyboard, rotary switch, printer – with electrohydraulic drive (EFA)
06a CAN-Bus, module voltage supply, valid for CATERPILLAR diesel engines – C12, C10, C9, 3126B
06b CAN-Bus, module voltage supply, valid for Daimler – Chrysler DC 502 LA diesel engines, – without electro-hydraulic propulsion (EFA)
06c CAN-Bus, module voltage supply, valid for CATERPILLAR diesel engines – C13 ACERT (TIER III), – with electro-hydraulic propulsion (EFA)
06d CAN-Bus, module voltage supply, valid for Daimler – Chrysler DC 502 LA diesel engines, – with electro-hydraulic propulsion (EFA)
06e CAN-Bus, module voltage supply, valid for CATERPILLAR diesel engines – C 6.6
06f CAN-Bus, module voltage supply, valid for CATERPILLAR diesel engines – C9 ACERT (TIER III)
06s CAN-BUS, module voltage supply, Montana 570-520 – with external Montana control
06t CAN-BUS, module voltage supply, Montana 570-520 – with integrated Montana control
07a Switching of threshing devices
08a Adjustment of the concave / variator of the shelling cylinder
09a Adjustment of the rotor flaps / rotor variator
10a Fan variator
11th Regulation of sieves
12th Adjustment of the spreader plate
13a Chaff and straw spreading, spreader fan – LEXION 580
13b Straw and chaff spreading – centrifugal spreader
14a Rotate the grain tank discharge tube
15a Grain tank unloading / grain tank unloading aid
16a Dividing knife switching, rapeseed
17a Spindle drive, reversing process drive, spindle quick stop
17b Spindle drive, reversing process drive, quick spindle stop – with electrohydraulic drive (EFA)
17s Spindle drive, direction reversal, spindle quick stop, Montana 570-520 – with external Montana control
18a Spindle variator
19a Straw chopper
19b Straw chopper – fanless centrifugal chaff draft distributor
19c Straw chopper – centrifugal distributor with chaff draft fan
20a Raise/lower the front implement, transverse adjustment
20b Raise/lower the front implement, transverse adjustment – with electrohydraulic propulsion (EFA)
20s Raise/lower the headstock, transversal adjustment, Montana 570-520
21a Reel adjustment, standard cutting mechanism, MaxFlex soybean header
21b Reel adjustment, VARIO cutting mechanism
21c Reel adjustment, folding cutting mechanism
21d Folding the corn header, regulating the starting plates, laying corn augers
21e Rake up – Drive, adjustment of the distributor
22a Reel variator
23a Adjustment of the cutting table (Vario), folding the cutting mechanism
23b Adjustment of the cutting table – MaxFlex
24th AUTOCONTOUR (CAC)
25a Speed ​​control
26a Machine control
26b Machine control – with electrohydraulic drive (EFA)
26s Functional control of the machine, Montana 570-520 – with external control Montana
26t Functional machine control, Montana 570-520 – with integrated Montana control
27a Quanmeter / grain meter
28a AUTOPILOT – Laser system
28b AUTOPILOT – Sensor system
28c AUTOPILOT – GPS Direction
29a Col rain passage
30a Open/close grain tank (electrically), grain tank full indicator, rotating flashing lights
30b Open/close grain tank (hydraulically), grain tank full indicator, rotating flashing lights
31a Head cushioning
32a Four-wheel drive, fuel tank
32b Four Wheel Drive – Overdrive, Fuel Tank
32c Four-wheel drive, fuel tank – with electrohydraulic drive (EFA)
32d Four-wheel drive – Overdrive, fuel tank – with electrohydraulic drive (EFA)
33a Cutting mechanism spring lock
36th Flashing Light Team (Europe)
36b Flashing lights equipment (USA)
37a Windshield wipers, window washer equipment
38a Air conditioning equipment
38b Automatic air conditioning system
39a Cabin comfort equipment – driver’s seat
40a Additional sockets, safety controller
41s Spindle drive and headstock drive, Montana 570-520 – with external Montana drive
41t Spindle drive and headstock drive, Montana 570-520 – with integrated Montana drive
42a Propulsion and brake control
42b Drive and brake control – with electrohydraulic drive (EFA) LEXION 600 TerraTrac
42s Propulsion and brake control, Montana 570-520 – with external control Montana
42t Propulsion and brake control, Montana 570-520 – with integrated Montana control
43rd Electrohydraulic propulsion (EFA)
44a Gear shift, electrohydraulic, 3-speed gearbox
44b Gear shift, electrohydraulic, 2-speed gearbox
45a Switching main light, rear light, position light
46a Low beam, high beam, headlight switching
47a Working lighting I
48a Work lighting II
49a Sieve lighting, – grain tank, – return, horn, brake lights
49b Lighting of the sieves, – of the grain tank, – of the return, horn, brake lights – with electrohydraulic propulsion (EFA)
50a Instrument lighting, radio, mirror adjustment
Component Grid
Alphabetical index
0293 679.1

00 0294 094 3.pdf:

LEXION 570 – 520 Montana From machine no.: 582 00093, 581 00083, 580 00050 – Technical systems, Electrical installation
Montana 570-520 central electrical system – with integrated Montana control
Internal connections of the central electrical system (ZE):
Connection cables (module board-base board):
Module occupancy
Module A6 – automatic air conditioning system
Module A 7 – cabin fan, speed regulator
Module A8 – AUTOCONTOUR (CAC)
Module A9 – AUTOPILOT (ATP)
Module A10 – on-board reporter (BIF/CAB)
Module A12 – revolution controller (DZW)
Module A13 – grain passage control (DKG)
Module A15 – electronic control of the CATERPILLAR engine (CAT C13,C12,C10, C9, 3126B)
Module A15 – electronic control of the CATERPILLAR engine (CAT C 6.6)
Module A15 – DAIMLER-CHRYSLER electronic engine control (DC)
Module A17 – adaptation of the ADM DAIMLER-CHRYSLER (DC) engine
Module A16 – reel regulation
Module A21 – quantimeter
Module A25 – regulation of the sieves
Module A27 – VARIO
Module A28 – spreader fan (VGS)
Module A30 – Cebis terminal
Module A33 – Sidefinder
Module A34 – grain tank
Module A37 – electrohydraulic switching (EHS) – 3-speed gearbox
Module A37 – electrohydraulic switching (EHS) – 2-speed gearbox
Module A38 – rotor (RIO)
Module A39 – feed regulation
Module A42 – MONTANA GEN II Module – X1 (42 poles)
Module A42 – MONTANA GEN II Module – X2 (70 poles)
Module A46 – regulation of the spreader plate (RIO)
Module A49 – propulsion module (EFA)
Module A51 – centrifugal distributor
Module A65 – GPS pilot terminal
Module A66 – GPS pilot module (GPB)
Module A83 – 4-Trac Release Module
Connection diagrams 01a – 50a
01mPower supply of main voltage system, diesel engine starter motor
02aStart the diesel engine, adjust the diesel engine speed
02bStart the diesel engine, adjust the diesel engine speed
02cStarting the diesel engine, adjusting the diesel engine speed
03a Diesel engine control
04m Highway driving, circulation lock valve – Montana 570-520
05m Terminal, keyboard, rotary switch, printer – Montana 570-520
06m CAN-Bus, module voltage supply – Montana 570-520
07a Switching of threshing devices
08a Adjustment of the concave / variator of the shelling cylinder
09a Adjustment of the rotor flaps / rotor variator
10a Fan variator
11th Regulation of sieves
12th Adjustment of the spreader plate
13b Straw and chaff spreading – centrifugal spreader
14a Rotate the grain tank discharge tube
15a Grain tank unloading / grain tank unloading aid
16a Dividing knife switching, rapeseed
17a Spindle drive, reversing process drive, spindle quick stop
18a Spindle variator
19a Straw chopper – Standard chopper for LEXION 570-510
19b Straw chopper – Centrifugal distributor for LEXION 600-570
20a Raise/lower the front implement, transverse adjustment
21a Reel adjustment – standard cutterbar, folding cutterbar, MaxFlex soybean header
21b Reel adjustment – VARIO cutting mechanism
21c Conspeed corn header – folding the corn header, regulation of the starter plates, laying corn augers
21d Rake up – drive, distributor adjustment
22a Reel variator
23a Adjustment of the cutting table (Vario), folding the cutting mechanism
24th AUTOCONTOUR (CAC)
25a Speed ​​control
26m Machine Control – Montana 570-520
27a Quanmeter / grain meter
28a AUTOPILOT – Laser system
28b AUTOPILOT – probe system
28c AUTOPILOT – GPS direction
29a Control of grain passage
30a Open/close grain tank (electrically), grain tank full indicator, rotating flashing lights
31a Head cushioning
32a Four-wheel drive – Overdrive, fuel tank (not with electro-hydraulic drive)
33a Cutting mechanism spring lock (only when equipped with spring-loaded head cylinders)
36th Flashing Light Team (Europe)
37a Windshield wipers, window washer equipment
38a Air conditioning equipment
38b Automatic air conditioning system
39a Cabin comfort equipment – driver’s seat
40a Additional sockets, safety controller
41m Spindle drive and headstock drive – Montana 570-520
42m Propulsion and brake control – Montana 570-520
44m Electrohydraulic Gearshift (E 2-speed gearboxontana 570-520
45a Switching main light, rear light, position light
46a Low beam, high beam, headlight switching
47a Working lighting I
48a Work lighting II
49a Sieve lighting, – grain tank, – return, horn, brake lights (not with electro-hydraulic propulsion)
49b Lighting of the sieves, – of the grain tank, – of the return, horn, brake lights – with electrohydraulic propulsion (EFA)
50a Instrument lighting, radio, mirror adjustment
Component Grid
Alphabetical index
00 0294 094.3