Claas Cargos 9600 9500 9400 (990) Loader Wagons Repair Manual ES

File List:

00 0296 623 1.pdf

00 0296 623 1.pdf:

CHARGES 9600CHARGES 9500CHARGES 9400
Introduction
General data
Using the manual
Texts and figures
Index with the structure of constructive groups
Search and find
Direction signs
Abbreviations
Technicalities
Manual validity
General repair instructions
Technical data
Cause of the fault
Replacement parts
Diesel engine
Generator
Welding work
Drive belts / drive chains
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Self-locking screws
Liquid screw insurance
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Threadings with adjustment ring
Screw in
Non-tight joint with adjusting ring
Threaded joints with progressive ring in hydraulic pipes
Screw connections with sealing cone
Hydraulic hoses
Laying the hoses
Indications for correct repair
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic threads with adjusting ring DIN 3861
Tightening torques for hydraulic threads and air conditioning threads with sealing cone and O-ring DIN 3865
Tightening torques for threaded fittings of the SDS hydraulic system
Tightening torques for threaded fittings of the SDE hydraulic system with adjustable direction
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
Tire tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General data
To especially take into account
Signaling of warning and alarm indications
General protection and safety rules at work
Leave the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Air conditioning equipment
pressure accumulator
First aid
Battery separator switch
Raise the machine on supports
Put the machine out of service
02 Gears / clutch / cardan shaft
0230 Mechanical gear
main gear
Work preparation
Disassemble
0260 Cardan shaft
articulated axle
Work preparation
Disassemble
07 Towing device
0725 Spear
Hydraulic cylinder lance
Disassemble
Work preparation
special tool
09 Hydraulic
0920 Valves
Valve block
Disassemble
10 Install. electrical/electronic
1015 Cable sets
Main cable set
special tool
Main cable set, electronic module
Disassemble
20 Reception of the harvest
2020 Pickup
Pickup Chassis
Disassemble
Assembly instructions
Adjust the support pressure of the Pickup
Retaining plates
Disassemble
Feeders and feed plates
Disassemble feeder
Assemble the feeder
Remove the feed plates
Assemble the feed plates
Pickup, support plates
Work preparation
Remove, left support plate
Disassemble, left support plate
Assemble, left support plate
Install, left support plate
Remove, right support plate – CARGOS without metering roller unit
Disassemble, right support plate – CARGOS without metering roller unit
Assemble, right support plate
Install, right support plate
Pickup, eccentric disc
Work preparation
Remove the left side
Disassemble left side
Assemble left side
Mount left side
Remove right side
Disassemble and assemble right side
Mount right side
Pickup, control crank
Work preparation
Remove the left side
Mount left side
Pickup, tine carrier sheave
Work preparation
Remove right side
Mount right side
Remove the left side
Mount left side
Pickup, tine holder
Disassemble
Pickup axle, elastic tines
Disassemble
Retaining plate
Disassemble
Support wheel hitch
Work preparation
Disassemble
Support wheel hitch, axle carrier
Work preparation
Disassemble
Pickup Overload Clutch
Work preparation
Disassemble
Pickup drive, chain tensioner
Work preparation
Disassemble
Pickup drive, freewheel clutch
Work preparation
Disassemble
Pickup clutch, hydraulic cylinder – CARGOS only with metering roller unit
Dismantle, Pickup clutch hydraulic cylinder
Pickup Clutch, Transformer Linkage – CARGOS with metering roller unit only
Disassemble
Pickup Hydraulic Cylinders
Disassemble
Adjust the support pressure of the Pickup
21 Power set
2125 Rotor
Cutting rotor blade frame
Disassemble
Adjust the blade frame
Eliminate stress on the blade frame
Move the knife frame to the right
Move the knife frame to the left
Adjust the guide screws on the left and right side.
Adjust the blades
Adjust the distance of the blade tip from the rotor wall
Adjust the play between the blades and the eccentric shaft
Cutting rotor scraper
Disassemble
Disassemble
cutting rotor
Work preparation
special tool
Disassemble
Left side
Right side
Left side
Right side
Left side
Right side
Right side
Left side
Left side
In version up to machine no.: 99001194
In the version from machine no.: 99001195
Right side, version up to machine no.: 99001194
Right side, version from machine no.: 99001195
Adjust the tines on the cutting rotor
Right side, up to machine no.: 99001194
Right side, from machine no.: 99001195
Left side, up to machine no.: 99001194
Left side, from machine no.: 99001195
All versions
Right side
Left side
Right side
Left side
Right side
Left side
Right side
Left side
Blade attachment, spring holder
Work preparation
Disassemble
Adjust the spring holder stop
Blade engagement, pressure spring
Work preparation
Disassemble
Blade coupling, eccentric shaft
Disassemble
Blade attachment, safety bracket
Disassemble
rotor gear
Work preparation
auxiliary tool
Disassemble
Pre-assemble the intermediate sprocket
Preassemble the bevel pinion shaft
Pre-assemble the straight sprocket
Cardan shaft, rotor gear
Work preparation
Disassemble
Hydraulic cylinder, blade frame
Disassemble
Hydraulic cylinder, spring holder
Work preparation
Disassemble
Hydraulic cylinder, eccentric shaft
Work preparation
Remove, right side
Fit, right side
Remove, left side
Fit, left side
60 Deposit the material / deposit the straw
6030 Harvest unloading / row placement / row former
Summary of metering roller drive
compensation clutch
Work preparation
Disassemble
Flange bearing, metering rollers
Remove, right side
Right flange bearing, bottom
Right flange bearing, center and top
Fit, right side
Right flange bearing, bottom
Right flange bearing, center and top
Remove, left side
Flange bearing, bottom and center
Left flange bearing, top
Fit, left side
Flange bearing, bottom and center
Left flange bearing, top
Metering rollers
Disassemble
Remove the right side wall
Disassembling center metering roller, left side wall
Disassembling metering roller below, left side wall
Disassembling dosing roller at top, left side wall
Center metering roller assembly, left side wall
Dosing roller assembly below, left side wall
Dosing roller assembly above, left side wall
Right side wall mounting
Metering roller gear, rear
Work preparation
Disassemble
Metering roller gear, front up
Work preparation
Disassemble
Metering roller gear, front down
Work preparation
auxiliary tool
Disassemble
Assemble the axles in the housing
Cardan shaft, front metering rollers
Disassemble
Cardan shaft metering rollers, rear
Disassemble
Metering rollers, short drive shaft
Work preparation
Disassemble
Metering rollers, long drive shaft
special tool
Disassemble
Control rotation
Adjust the distance
Drive chain, metering rollers
Disassemble
80 Attached parts, machine casing
8040 Construction
Trailer floor, guide strips
Work preparation
Disassemble
Remove the wide plastic strip
Remove the front guide bar
Remove the guide slats from center to back
Assemble the guide slats from center to back
Install the front guide strip
Assemble the wide plastic strip
Front drag bottom
Work preparation
Disassemble
Drag bottom, feeding slats
Disassemble
Drag bottom, chain
Shorten the chain
Bottom drag bearing
Work preparation
Disassemble
Gear side
Bearing center side
Bearing center side
Gear side
Bearing center side
Gear side
Bottom drag, chain tensioner
Work preparation
Disassemble
Front construction, ejector plate
Disassemble
Trawl bottom transmission
Work preparation
Disassemble
Tailgate hydraulic cylinder
Disassemble
Back door
Disassemble
Adjust the tailgate
Hydraulic cylinder, front construction
Disassemble
Hydraulic cylinder, front construction, adjustment
Disassemble