Claas Disco 3200 Frc Fc Move Profil (F96) Mower Operator Manual ES

File List:

00 2308 938 4.pdf

00 2308 938 4.pdf:

DISCO 3200 FC MOVEDISCO 3200 FC PROFILDISCO 3200 FRC MOVEDISCO 3200 FRC PROFIL
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety signage in DISCO MOVE
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
2.4 Safety signage on DISCO PROFIL
2.4.1 Structure of graphic hazard symbols
2.4.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and mode of operation of DISCO MOVE
3.1.1 Machine overview
3.1.2 Summary of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.1.4 Machine operating mode
3.2 Summary and mode of operation of the PROFIL DISC
3.2.1 Machine overview
3.2.2 Summary of the direction of rotation of the mower discs
3.2.3 Machine operating mode
3.2.4 Machine operating mode
3.3 Optional machine equipment
3.3.1 Double mirror*
3.3.2 Double mirror*
3.3.3 Limitation chains*
3.3.4 Hydropneumatic unloading of the mower *
3.3.5 Hydraulic kit for AXION 800 with 5 ton lift*
3.3.6 Quick coupling triangle*
3.3.7 Hydraulically foldable protections*
3.3.8 Illuminated warning signs*
3.3.9 Technical legal equipment France*
3.3.10 High cut skates*
3.3.11 Double high cut skates*
3.3.12 Wear pads*
3.3.13 Low cut system*
3.3.14 Insertable fork for cardan shaft 8 components*
3.4 Identification plates and identification numbers
3.4.1 Machine identification plate
3.5 Information in DISCO MOVE
3.5.1 Adhesive on the machine
3.6 Information in PROFIL DISC
3.6.1 Adhesive on the machine
4 Control and display instruments
4.1 DISCO MOVE control elements
4.1.1 Mounting frame
4.2 DISCO MOVE indicator elements
4.2.1 Mounting frame
4.3 DISCO PROFIL control elements
4.3.1 Mounting frame
4.4 DISCO PROFIL indicator elements
4.4.1 Mounting frame
5 Technical data
5.1 DISC 3200 FC MOVE
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.2 DISC 3200 FC PROFIL
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Acoustic intensity level
5.3 DISC 3200 FRC MOVE
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Tractor requirements
5.3.4 Version
5.3.5 Acoustic intensity level
5.4 DISC 3200 FRC PROFIL
5.4.1 Dimensions
5.4.2 Weights
5.4.3 Tractor requirements
5.4.4 Version
5.4.5 Acoustic intensity level
5.5 Inputs
5.5.1 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor for DISCO MOVE
6.2.1 Adapt the tractor to the machine
6.2.2 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.3 Check the tractor power take-off protection device
6.2.4 Adjust the front linkage
6.2.5 Install the support for the limitation chains*
6.3 Adapt DISC MOVE
6.3.1 Adapt the machine to the tractor
Adjustment work on the dismantled machine
Adjustment work on the assembled machine
6.3.2 Adapt the machine to the front power take-off with left turn
6.3.3 Adapt the bottom bar category
6.3.4 Adapt the category of the third point arm
6.3.5 Adapt the position of the third point arm bolt
6.3.6 Modification of the conditioner rotation speed
6.3.7 Adapt the hydropneumatic discharge of the mower to the tractor
6.3.8 Adapt the warning sign cable set* to the tractor
6.3.9 Check the length of the cardan shaft
Shortest working position of the cardan shaft
Longest working position of the cardan shaft
6.3.10 Adapt the length of the cardan shaft
6.3.11 Adjust the frame
Check the free space of the cardan shaft
6.3.12 Adjust the length of the limitation chains*
6.3.13 Adapt the machine to the quick coupling triangle*
Adjust the flange on the hitch bracket
Adjust the grappling hook
6.3.14 Adjusting the swath blades on tractors with large front tires
6.3.15 Assemble high cut skates*
6.3.16 Removing the high cut skids*
6.3.17 Assemble double high cut skates*
6.3.18 Install the wear pads*
6.4 Mount MOVE DISC
6.4.1 Mount the machine to the tractor
Directly assemble the machine
Assemble the machine with quick coupling triangle*
6.4.2 Unhook the protective canvas
6.4.3 Attach the drawbar
6.4.4 Hook the arm to the third point
6.4.5 Pick up the machine with the quick coupling triangle*
6.4.6 Hooking the limitation chains*
6.4.7 Place the protective canvas
6.4.8 Check the canvas
6.4.9 Adjust the third point arm
6.4.10 Assemble the cardan shaft
6.4.11 Attach the hydraulic hoses
6.4.12 Attaching the hydraulically foldable crash bars*
6.4.13 Insert the lighting cable*
6.5 Dismount MOVE DISC
6.5.1 Dismantling the machine from the tractor
Dismantling the machine without quick coupling triangle*
Disassembling the machine with quick coupling triangle*
6.5.2 Fold the locks
6.5.3 Unhook the protective canvas
6.5.4 Disengaging the limitation chains*
6.5.5 Remove the lighting cable*
6.5.6 Uncouple the hydraulic pipes
6.5.7 Detaching the hydraulically foldable crash bars*
6.5.8 Dismantle the cardan shaft
6.5.9 Unhooking the third point arm
6.5.10 Unhook the lower drawbar
6.5.11 Parking the machine with quick coupling triangle*
6.6 Adapt the tractor for DISCO PROFIL
6.6.1 Adapt the tractor to the machine
6.6.2 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.6.3 Check the tractor power take-off protection device
6.6.4 Adjust the front linkage
6.6.5 Assemble the support for the discharge springs
6.6.6 Assemble the flanges for the discharge springs
6.6.7 Assemble the support for the hydropneumatic discharge of the mower*
6.6.8 Mount the flanges for the hydropneumatic discharge of the mower*
6.7 Adapt PROFILE DISC
6.7.1 Adapt the machine to the tractor
Adjustment work on the dismantled machine
Adjustment work on the assembled machine
6.7.2 Adapt the machine to the front power take-off with left turn
6.7.3 Modification of the conditioner rotation speed
6.7.4 Check the length of the cardan shaft
Shortest working position of the cardan shaft
Longest working position of the cardan shaft
6.7.5 Adapt the length of the cardan shaft
6.7.6 Adjust the hydropneumatic discharge of the mower*
6.7.7 Adjusting the swath blades on tractors with large front tires
6.7.8 Mount high cut skates*
6.7.9 Removing the high cut skids*
6.7.10 Assemble double high cut skates*
6.7.11 Install the wear pads*
6.8 Mount PROFIL DISC
6.8.1 Mount the machine to the tractor
6.8.2 Unhook the protective canvas
6.8.3 Pick up the machine
6.8.4 Adjust the flange on the hitch bracket
6.8.5 Place the protective canvas
6.8.6 Check the canvas
6.8.7 Adjust the third point arm
6.8.8 Assemble the cardan shaft
6.8.9 Check the free space of the cardan shaft
6.8.10 Check the free space of the cardan shaft
6.8.11 Hook the discharge springs
6.8.12 Engage the hydropneumatic discharge of the mower*
Check the hitch position
6.8.13 Attaching the hydraulically foldable crash bars*
6.8.14 Insert the lighting cable*
6.9 Dismount PROFIL DISC
6.9.1 Dismantling the machine from the tractor
6.9.2 Fold the lock
6.9.3 Unhook the protective canvas
6.9.4 Unhook the discharge springs
6.9.5 Remove the lighting cable*
6.9.6 Disengage the hydropneumatic discharge of the mower*
6.9.7 Detaching the hydraulically foldable crash bars*
6.9.8 Dismantle the cardan shaft
6.9.9 Park the machine
6.10 Prepare for road traffic
6.10.1 Prepare the machine for road traffic
6.10.2 Mark the machine for road traffic
6.10.3 Turn the protection bracket upwards
6.10.4 Fold up illuminated warning signs*
6.10.5 Lift to transport position
6.10.6 Lift to transport position
6.11 Prepare for use at work
6.11.1 Prepare the machine for use for work.
6.11.2 Lower the machine to the working position
6.11.3 Lower the machine to the working position
6.11.4 Fold down illuminated warning signs*
6.11.5 Turn the protection downwards
6.12 Load the machine
6.12.1 Lift the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Adjust the hydropneumatic discharge of the mower
7.2.2 Unlock and lock terrain adaptation
7.2.3 Adjust cutting height
7.2.4 Adjusting the cutting height with low cutting system*
7.2.5 Adjust the tine conditioner
7.2.6 Adjusting the swath plates
7.2.7 Adjust width distribution
7.2.8 Mowing without conditioning effect
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Instructions on mowing
7.3.6 Difficult harvest conditions
7.3.7 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.2 Mowing device
8.2.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of service or daily
9.1.4 Every 20 hours of service
9.1.5 Every 50 hours of service
9.1.6 Every 100 hours of service
9.1.7 Every 250 hours of service
9.1.8 Every 500 hours of service or annually
9.1.9 Every 5 years
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the bevel gear oil level
9.2.5 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Check the overload clutch
9.3.3 Ventilate the friction clutch
9.3.4 Check the friction discs
9.3.5 Clean the cardan shaft friction clutch
9.3.6 Clean the cardan shaft freewheel clutch
9.4 Cardan shafts
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Carry out maintenance on the hydraulic installation
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.5.4 Check the pressure accumulator*
9.5.5 Relieve pressure in the hydraulic system
9.5.6 Depressurize the hydraulic system*
9.6 Mowing device
9.6.1 Check the oil level and oil quality of the cutter bar
9.6.2 Change the cutter bar oil
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the feed drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Replacing the mower discs
9.6.13 Setting the winding protection
9.7 Preparation of the harvest
9.7.1 Check the conditioner drive belt
9.7.2 Tension the conditioner drive belt
9.7.3 Replacing the conditioner drive belt
9.7.4 Check the tines
Replacing the tines
Replacing the tines with the tines screw pliers
Install the rubber spring
Straighten bent tines
9.7.5 Adjust the roller conditioner
Adjust the draft springs
Tension elastic springs
Release elastic springs
Adjust synchronized gear
Adjust the distance of the rollers
9.8 Framework
9.8.1 Adjust the spring to adapt to the ground
9.8.2 Check the low cut system*
9.9 Assembly and body parts
9.9.1 Eliminate crop remains
9.9.2 Check the protection breastplates
9.9.3 Check the support of the protective breastplate
Front protective cover support
Left and right protective canvas supports
9.9.4 Clean the machine
9.9.5 Maintain the machine
9.9.6 Check the fixing material
9.10 DISCO MOVE lubrication scheme
9.10.1 Grease the lubrication points every 20 hours of service
9.10.2 Grease the lubrication points every 50 hours of service
9.10.3 Grease the lubrication points every 100 hours of service
9.10.4 Grease the lubrication points every 250 hours of service
9.11 DISCO PROFIL lubrication scheme
9.11.1 Grease the lubrication points every 20 hours of service
9.11.2 Grease the lubrication points every 100 hours of service
9.11.3 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 3200 FC / 3200 FRC
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technicalities
12.1.2 Abbreviations