Claas Disco 3500 Crc (998) Mower Operator Manual ES

File List:

00 0295 379 5.pdf

00 0295 379 5.pdf:

DISCO 3500 C Contour / RC Contour
DISCO 3100 C Contour / RC Contour
DISCO 2700 C Contour / RC Contour
1 Regarding this instruction manual
1.1 Information regarding the instruction manual
1.1.1 General instructions
1.1.2 Manual handling
Direction signs
1.1.3 Validity of the manual
1.1.4 Symbols and indications
1.1.5 Technical instructions
2 Security
2.1 Safety instructions
2.1.1 To take special account
2.1.2 Qualification of piloting and maintenance personnel
2.1.3 Proper machine application
2.1.4 Logically foreseeable inappropriate application
2.1.5 Protection and safety standards at work
2.1.6 First aid measures
2.1.7 Risk of injury from hydraulic fluid
2.2 Safety instructions on the machine
2.2.1 Warning symbols
2.2.2 Position of warning symbols
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DISCO 3500 C / 3500 RC / 3100 C / 3100 RC / 2700 C / 2700 RC
3.1.2 DISC operating mode 3500 C / 3100 C / 2700 C
3.1.3 DISCO 3500 RC / 3100 RC / 2700 RC operating mode
3.2 Optional machine equipment
3.2.1 High cut skates
3.2.2 Screw-on wear pads
3.2.3 Wide spreading device
3.2.4 Insertable fork for cardan shaft 8 components
3.2.5 Insertable fork for cardan shaft 21 components
3.2.6 Hydraulic connection parts 3 components
3.2.7 Crash protection and crash bar
3.2.8 Legal equipment
3.2.9 Legal equipment France
3.2.10 Legal equipment Switzerland
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical queries
3.3.2 Identification plate position
3.3.3 Identification number position
3.3.4 Machine identification plate explanation
4 Control and display instruments
4.1 Mounting frame
4.1.1 Stopcock
4.1.2 Pressure gauge
4.1.3 Support leg
4.2 Mower unit
4.2.1 Traction cables
4.2.2 Adjustment help
4.3 Conditioner
4.3.1 Lever
4.3.2 Cross handle
5 Technical data
5.1 DISC 3500 C Contour – type 998
5.1.1 Measurements
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Model
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 3500 RC Contour – type 998
5.2.1 Measurements
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Model
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISC 3100 C Contour – type 997
5.3.1 Measurements
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Model
5.3.5 Acoustic intensity level
5.3.6 Lubricants
5.4 DISCO 3100 RC Contour – type 997
5.4.1 Measurements
5.4.2 Weights
5.4.3 Requirements for the tractor
5.4.4 Model
5.4.5 Acoustic intensity level
5.4.6 Lubricants
5.5 DISC 2700 C Contour – type 996
5.5.1 Measurements
5.5.2 Weights
5.5.3 Requirements for the tractor
5.5.4 Model
5.5.5 Acoustic intensity level
5.5.6 Lubricants
5.6 DISC 2700 RC Contour – type 996
5.6.1 Measurements
5.6.2 Weights
5.6.3 Requirements for the tractor
5.6.4 Model
5.6.5 Acoustic intensity level
5.6.6 Lubricants
6 Preparation of the machine
6.1 Prepare the tractor
6.1.1 Axle loads, minimum counterbalance, total weight
6.1.2 Calculate the minimum front counterbalance
6.1.3 Calculate the minimum rear counterweight
6.1.4 Calculate the actual front axle load
6.1.5 Calculate the actual total weight
6.1.6 Calculate the real rear axle load.
6.1.7 Calculation table
6.2 Turn off the machine and secure it
6.2.1 Turn off the machine and secure it
6.2.2 Secure the lifted machine
6.3 Adapt the machine
6.3.1 Adapt the lower bar bolt
6.3.2 Adapt the bottom bar category
6.3.3 Adapt the arm category of the third point
6.3.4 Cardan shaft – check the length
6.3.5 Cardan shaft – adapt the length
6.3.6 Mount the cardan shaft to the machine
6.4 Hooking up the machine
6.4.1 Attach the coupling frame
6.4.2 Mount the cardan shaft
6.4.3 Connect the hydraulic pipes
6.4.4 Connect the electrical installation
6.4.5 Place the support leg upwards
6.4.6 Place the pull ropes
6.5 Unhooking the machine
6.5.1 Prepare the assembly
6.5.2 Remove the support leg
6.5.3 Remove the pull ropes
6.5.4 Uncouple the hydraulic pipes
6.5.5 Unplug the electrical installation
6.5.6 Dismantle the cardan shaft
6.5.7 Unhooking the coupling frame
6.6 Machine loading
6.6.1 Load/unload the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Road traffic
7.2.2 Machine marking for road traffic
7.3 Settings for use at work
7.3.1 Adjust the docking frame
7.3.2 Adjust mower discharge
7.3.3 Adjust cutting height
7.3.4 Adjust the tine conditioner
7.3.5 Adjust the roller conditioner
7.3.6 Adjust swath width
7.3.7 Setting the wide spreading device*
7.3.8 Mow without conditioning effect
7.3.9 Fixing the crash protection
7.3.10 Retension crash protection
7.4 Use at work
7.4.1 Take into account during field trips
7.4.2 Place in transport position
7.4.3 Turn to working position
7.4.4 Using the machine
Optimal power take-off speed
7.4.5 Mowing technique
7.4.6 Position at the ends of the plot
7.4.7 Instructions for mowing
7.4.8 Difficult harvest conditions
7.4.9 Recommendation regarding environmental protection
8 Incident and solution
8.1 causes and solution
8.1.1 General warning instructions
8.1.2 General fault and solution
9 Maintenance
9.1 Maintenance instructions
9.1.1 General warning instructions
9.1.2 Electrical equipment
9.1.3 Protection devices
9.1.4 Spare parts
9.1.5 Imbalance
9.1.6 Pressurized air and water
9.1.7 Prevention against burns
9.1.8 Oil
9.1.9 Prevention against fires and explosions
9.1.10 Pipes, tubes and hoses
9.2 Summary of maintenance intervals
9.2.1 Management of maintenance intervals
9.2.2 before starting the harvest
9.2.3 After the first 50 hours of service
9.2.4 Every 8 hours of service
9.2.5 Every 20 hours of service
9.2.6 Every 100 hours of service
9.2.7 Every 250 hours of service
9.2.8 Every 500 hours of service or annually
9.2.9 if necessary
9.2.10 After harvest
9.3 General maintenance work
9.3.1 Clean the machine
9.3.2 Maintain the machine
9.3.3 Fixing material
9.4 Gear maintenance work
9.4.1 Check the tightness of the gear
9.4.2 Check the main gear oil level
9.4.3 Change main gear oil
9.4.4 Check the bevel gear oil level
9.4.5 Check the bevel gear oil level
9.4.6 Change bevel gear oil
9.4.7 Change bevel gear oil
9.5 Maintenance work on the clutch
9.5.1 Adjust the friction clutch
9.5.2 Ventilate the friction clutch
9.5.3 Replacing the friction discs
9.6 Cardan shaft maintenance work
9.6.1 Maintain the cardan shafts
9.7 Hydraulic installation maintenance work
9.7.1 Carry out maintenance on the hydraulic installation
9.7.2 Perform maintenance on the hydraulic hoses
9.7.3 Pressure retainer
9.7.4 Dismantle the lifting cylinder
9.7.5 Assemble discharge cylinder
9.8 Maintenance work on the mowing device
9.8.1 Check the oil level in the cutter bar
9.8.2 Change the cutter bar oil
9.8.3 Remove the mower blade box
9.8.4 Take into account the direction of rotation of the mowing discs
9.8.5 Remove the mounting lever
9.8.6 Check the mower blades
9.8.7 Change the blades
9.8.8 Check the mower blade support
9.8.9 Maintenance of mower discs
9.8.10 Change the mower discs
9.8.11 Assembling the bevel pinion units
9.8.12 Adjusting the winding protection
9.8.13 Adjust the protection device
Protective canvas support, front
External protective canvas support
9.9 Spike conditioning maintenance work
9.9.1 Tension the drive belt
9.9.2 Change the drive belt
9.9.3 Mount/dismount tines
9.10 Roller conditioning maintenance work
9.10.1 Tension the drive belt
9.10.2 Change the drive belt
9.10.3 Adjust the roller conditioner
Adjust the draft spring
Adjust synchronized gear
Adjust the distance of the rollers
9.11 Attached parts, machine housing
9.11.1 Marking of pressure gauge, adjustment aid, machine frame and arm
9.11.2 Assemble the arm
9.11.3 Install the shock absorber
9.12 Greasing scheme
9.12.1 Greasing points – 8 h
9.12.2 Grease points – 20 h
9.12.3 Greasing points – 100 h
9.12.4 Grease points – 250 h
10 Decommissioning and waste disposal
10.1 General data
10.1.1 End of operational life and waste disposal
11 EU declaration of conformity
11.1 DISC 3500 C / 3500 RC / 3100 C / 3100 RC / 2700 C / 2700 RC
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations