Claas Disco 8500 (F61) Mower Operator Manual ES

File List:

00 0300 935 3.pdf

00 0300 935 3.pdf:

DISCO 9200 CONTOURDISCO 9200 TRENDDISCO 8500 CONTOURDISCO 8500 TREND
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to damage to the machine
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep safety devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Deadly electrical discharge through overhead lines
2.2.29 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.30 Noise can have negative consequences for health
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Work only on the stopped machine
2.2.34 Maintenance work and repair work
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 General view of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 Outer swath disc*
3.2.6 Insertable fork for cardan shaft 21 components*
3.2.7 OPERATOR*
3.2.8 EASY on board App*
Requirements for the Tablet (not included in the supply set)
3.2.9 ISOBUS connection cable*
3.2.10 Speed ​​signal cable*
3.2.11 Job printer for ISOBUS*
3.2.12 Speed ​​control* and digital pressure indicator* at the front
3.2.13 Battery cable*
3.2.14 Lighting adapter for USA*
3.2.15 Hydraulically foldable protections*
3.2.16 Individual lifting*
3.2.17 Drawbar bolt, category II*
3.2.18 Category IV* adaptation balls
3.2.19 Legal equipment France*
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical questions
3.3.2 Machine identification plate
3.4 Machine information
3.4.1 Marking of pressure gauge, adjustment aid, machine frame and arm
3.4.2 Adhesive on the machine
3.4.3 Program version
4 Control and display instruments
4.1 Control elements
4.1.1 Hydraulic hose
4.1.2 Docking frame
4.1.3 Hydraulic installation
4.2 Indicator elements
4.2.1 Pressure gauge
4.2.2 Adjustment help
4.3 OPERATOR
4.3.1 OPERATOR Summary*
4.4 Screen
4.4.1 Scra.4.2 Menu bar
4.4.3 Status bar
4.5 Menu 4.5.1 Mowers in transport position
4.5.2 Mowers in working position
4.5.3 Menu – optional indications
4.6 menu
4.6.1 Summary standard indication
4.6.2 Summary optional indications
4.6.3 Summary other representations
4.7 Menu
4.7.1 Summary
4.7.2 Overview – optional displays
4.8 Menu
4.8.1 Summary
4.8.2 Total counter for machine performance
4.9 menu
4.9.1 Summary
4.9.2 Basic regulation (initialize)
5 Technical data
5.1 DISC 9200 CONTOUR
5.1.1 Measurements
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Model
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 9200 TREND
5.2.1 Measurements
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Model
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISC 8500 CONTOUR
5.3.1 Measurements
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Model
5.3.5 Acoustic intensity level
5.3.6 Lubricants
5.4 DISC 8500 TREND
5.4.1 Measurements
5.4.2 Weights
5.4.3 Requirements for the tractor
5.4.4 Model
5.4.5 Acoustic intensity level
5.4.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the tractor and machine and secure them
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Assemble the individual elevation control desk support*
6.2.3 Mount OPERATOR*
6.2.4 Mark the connections of the hydraulic hoses on the tractor
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Assemble the cardan shaft to the machine
6.3.4 Adapt the category of the lower drawbar and the third point arm
Adapt bottom bar category
Adapt third point arm category
6.3.5 Adapt the position of the drawbar bolt
6.3.6 Assemble double high cut skids*
6.3.7 Assemble high cut skates*
6.3.8 Removing the high cut skids*
6.3.9 Install the wear pads*
6.3.10 Adapt the overlap
Moving the mowers
6.4 Hooking up the machine
6.4.1 Attach the drawbar
6.4.2 Hook the arm to the third point
6.4.3 Assemble the cardan shaft
6.4.4 Attach the hydraulic hoses for lifting
6.4.5 Attach the hydraulic hoses for lifting
6.4.6 Attach the hydraulic hose for discharge
6.4.7 Plug in the lighting cable
6.4.8 Connect the OPERATOR*
6.4.9 Connect individual lift*
6.4.10 Raise the support legs
6.5 Unhooking the machine
6.5.1 Remove the support legs
6.5.2 Unplug OPERATOR*
6.5.3 Remove the lighting cable
6.5.4 Disconnect the hydraulic hose for discharge
6.5.5 Disconnect the hydraulic hoses for lifting
6.5.6 Disconnect the hydraulic hoses for lifting
6.5.7 Unplug individual lift*
6.5.8 Dismantle the cardan shaft
6.5.9 Unhooking the third point arm
6.5.10 Unhook the lower drawbar
6.6 Prepare for road traffic
6.6.1 Fold up the side supports of the protective covers
6.6.2 Lift to transport position
6.6.3 Lift to transport position
6.7 Prepare the working position
6.7.1 Lowering to working position
6.7.2 Lowering to working position
6.7.3 Fold down the side supports of the protective breastplates
6.8 Load the machine
6.8.1 Load the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Driving on public roads
7.2.2 Transport width with double high cut skids fitted*
7.3 Settings for use at work
7.3.1 Adjust the docking frame
7.3.2 Adjust the discharge of the mowers
7.3.3 Summary of Discharge Pressure Settings
Summary of Discharge Pressure Settings
7.3.4 Adjusting the outer swath disc*
7.3.5 Adjust cutting height
7.3.6 Setting the crash protection
7.3.7 Retighten the crash protection
7.4 Use at work
7.4.1 Take into account during the field trip
7.4.2 Using the machine
7.4.3 Adapt the power take-off speed
7.4.4 Mowing technique
7.4.5 Headboard position
7.4.6 Headboard position
7.4.7 Instructions for mowing
7.4.8 Difficult harvest conditions
7.4.9 Recommendation regarding environmental protection
7.5 Manage individual lifting*
7.5.1 Operate individual lifting* with mechanical control
7.5.2 Operate individual lifting* with multifunctional control
7.5.3 Operating the individual lift* with the drive lever of the Fendt Vario tractor
Fendt Vario 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4
7.6 ISOBUS control
7.6.1 Validity of the ISOBUS command
7.6.2 Description
General indications
7.6.3 Clarifications of ISOBUS terms
7.7 OPERATOR
7.7.1 OPERATOR Recommendations*
7.7.2 For operating the OPERATOR*
7.8 EASY on board App
7.8.1 Recommendations EASY on board App*
7.8.2 To operate the EASY on board App*
7.9 Turn the terminal on and off
7.9.1 Turn on the terminal
7.9.2 Start the control program
7.9.3 Activate the keys
7.9.4 Turn off the terminal
7.9.5 Automatically switch off the control program
7.9.6 Change menu
7.10 Transport position control
7.10.1 Lifting mowers to transport position
7.10.2 Lowering the mowers from the transport position
7.11 Working position control
7.11.1 Raise and lower the two mowers
7.11.2 Raise and lower the mowers individually
7.11.3 Automatically deactivate individual mower lift
7.11.4 Recording the height setting of the docking frame
7.12 Control of protective breastplates
7.12.1 Fold the protective breastplates
7.13 Control settings
7.13.1 Adjust the height of plot ends
7.13.2 Adjust the discharge of the mowers
7.13.3 Adjust overlap in connection paths
7.14 Drive control check
7.14.1 Drive control
7.14.2 Setting the maximum speed difference
7.14.3 Listen to the beep
7.15 Maintenance counter control
7.15.1 Maintenance alarm
Clear maintenance alarm
7.16 Work management control
7.16.1 Display job data
Job-Based Accountants
Independent Labor Accountants
Select job
Print the job
7.16.2 Create a job
7.16.3 Switching data input on and off
7.16.4 Activate and deactivate the area counter for the front mower
7.16.5 Show total counter for machine performance
7.17 Control error messages
7.17.1 Alarm screen
7.17.2 Front mower connection cable warning message
7.17.3 Sensor error
7.18 Basic regulation control (initialization)
7.18.1 Learn end stops
7.18.2 Restore factory settings
Factory settings
7.18.3 Reload the control program
7.19 ISOBUS function (AUX)
7.19.1 Available functions
7.19.2 CLAAS tractor programmable keys
CEBIS version of the CLAAS AXION 900 / AXION 800 / ARION 600
7.19.3 Change position of the FENDT Vario tractor terminal
7.19.4 Fendt Vario tractor programmable keys
Fendt Vario 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4 – Proposal 1
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.1.2 Error code table
8.2 Electrical and electronic system
8.2.1 Defective cable fuse
8.2.2 Check and adjust the angle sensors
8.2.3 Defective bulbs
8.3 Mowing device
8.3.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of service
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the oil level of the bevel gears
9.2.5 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Dismantle the friction clutch
9.3.3 Install the friction clutch
9.3.4 Ventilate the friction clutch
9.3.5 Check the friction discs
9.3.6 Clean the friction clutches of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.5.4 Dismantle the discharge cylinder
9.5.5 Assemble discharge cylinder
9.6 Mowing device
9.6.1 Check the cutter bar oil level
9.6.2 Replacing the oil in the cutter bars
Drain oil on the right and left
Fill oil on the right and left
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the conveyor drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Change the mower discs
9.6.13 Setting the winding protection
9.7 Assembly and body parts
9.7.1 Clean the machine
9.7.2 Maintain the machine
9.7.3 Check the fixing material
9.7.4 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.8 Greasing scheme
9.8.1 Grease the lubrication points every 8 hours of service
9.8.2 Grease the lubrication points every 20 hours of service
9.8.3 Grease the lubrication points every 100 hours of service
9.8.4 Grease the lubrication points every 250 hours of service
9.8.5 Grease the lubrication points every 500 hours of service or annually
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 9200 CONTOUR / 8500 CONTOUR
11.1.1 EC declaration of conformity
11.2 DISC 9200 TREND / 8500 TREND
11.2.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations