Claas Disco 9100 (F55) Mower Operator Manual ES

File List:

00 0292 616 3.pdf

00 0292 616 3.pdf:

DISCO 9100 C/RC Contour
DISC 9100 Contour
DISCO 8400 C/RC Contour
DISC 8400 Contour
1 Regarding this instruction manual
1.1 Information regarding the instruction manual
1.1.1 General instructions
1.1.2 Manual handling
Direction signs
1.1.3 Validity of the manual
1.1.4 Symbols and indications
1.1.5 Technical instructions
2 Security
2.1 Safety instructions
2.1.1 To take special account
2.1.2 Qualification of piloting and maintenance personnel
2.1.3 Proper machine application
2.1.4 Logically foreseeable inappropriate application
2.1.5 Protection and safety standards at work
2.1.6 First aid measures
2.1.7 Risk of injury from hydraulic fluid
2.2 Safety instructions on the machine
2.2.1 Warning symbols
2.2.2 Position on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DISCO 9100 C / 9100 RC / 8400 C / 8400 RC
3.1.2 Summary DISCO 9100 / 8400
3.1.3 DISCO 9100 C / 8400 C operating mode
3.1.4 DISCO 9100 RC / 8400 RC operating mode
3.1.5 DISCO 9100 / 8400 operating mode
3.2 Optional machine equipment
3.2.1 Optional machine equipment
3.2.2 High cut skates
3.2.3 Screw-on wear pads
3.2.4 Protection of the alfalfa bar
3.2.5 Wide spreading device
3.2.6 CLAAS Standard Terminal
3.2.7 CLAAS COMMUNICATOR
3.2.8 ISOBUS connection cable 5 meters
3.2.9 ISOBUS connection cable 3 meters
3.2.10 Hydraulically foldable protective breastplates
3.2.11 Hydraulic connection parts 3 components
3.2.12 Insertable fork for cardan shaft 8 components
3.2.13 Legal equipment France
3.2.14 Lighting adapter for USA
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical queries
3.3.2 Identification plate position
3.3.3 Identification number position
3.3.4 Machine identification plate explanation
3.3.5 ISOBUS program version
4 Control and display instruments
4.1 CLAAS STANDARD TERMINAL
4.1.1 Summary of keys
4.1.2 Summary of light-emitting diodes (LEDs)
4.2 ISOBUS terminal
4.2.1 ISOBUS screen
4.2.2 ISOBUS title bar
4.2.3 ISOBUS menu bar
4.2.4 ISOBUS Softkey (display key)
4.2.5 ISOBUS data field
4.2.6 ISOBUS status line
4.3 CLAAS COMMUNICATOR
4.3.1 Summary
4.3.2 Screen
4.3.3 Title bar
4.3.4 Menu bar
4.3.5 Data cell
4.3.6 Softkey
5 Technical data
5.1 DISC 9100 C – type F57
5.1.1 Measurements
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Model
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 9100 RC – type F57
5.2.1 Measurements
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Model
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISC 9100 – type F55
5.3.1 Measurements
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Model
5.3.5 Acoustic intensity level
5.3.6 Lubricants
5.4 DISC 8400 C – type F56
5.4.1 Measurements
5.4.2 Weights
5.4.3 Requirements for the tractor
5.4.4 Model
5.4.5 Acoustic intensity level
5.4.6 Lubricants
5.5 DISC 8400 RC – type F56
5.5.1 Measurements
5.5.2 Weights
5.5.3 Requirements for the tractor
5.5.4 Model
5.5.5 Acoustic intensity level
5.5.6 Lubricants
5.6 DISC 8400 – type F54
5.6.1 Measurements
5.6.2 Weights
5.6.3 Requirements for the tractor
5.6.4 Model
5.6.5 Acoustic intensity level
5.6.6 Lubricants
6 Preparation of the machine
6.1 Prepare the tractor
6.1.1 Axle loads, minimum counterbalance, total weight
6.1.2 Calculate the minimum front counterbalance
6.1.3 Calculate the minimum rear counterweight
6.1.4 Calculate the actual front axle load
6.1.5 Calculate the actual total weight
6.1.6 Calculate the real rear axle load.
6.1.7 Calculation table
6.1.8 Transform the arm of the third Walterscheid point
6.1.9 Assembling CLAAS COMMUNICATOR
6.1.10 Connecting the CLAAS COMMUNICATOR on tractors with an ISOBUS socket
6.1.11 Connecting the CLAAS COMMUNICATOR on tractors without an ISOBUS socket
6.2 Turn off the machine and secure it
6.2.1 Turn off the machine and secure it
6.2.2 Secure the lifted machine
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Cardan shaft – adapt the length
6.3.3 Cardan shaft – cut the protection cone
6.3.4 Mount the cardan shaft to the machine
QS Closure
6.3.5 Adapt the category of the lower drawbar / third point arm
6.3.6 Assemble the pull rope
6.3.7 Adjusting the outer swath disc
6.4 Hooking up the machine
6.4.1 Attach the coupling frame
6.4.2 Mount the cardan shaft
QS Closure
6.4.3 Connect the hydraulic pipes
6.4.4 Connect the electrical installation
6.4.5 Raise the support legs
6.4.6 Lay out the pull rope
6.5 Unhooking the machine
6.5.1 Park the machine safely
6.5.2 Remove the support legs
6.5.3 Remove the pull rope
6.5.4 Unplug the electrical installation
6.5.5 Saving the control piece
6.5.6 Uncouple the hydraulic pipes
6.5.7 Dismantle the cardan shaft
QS Closure
6.5.8 Unhooking the coupling frame
6.6 Machine loading
6.6.1 Load/unload the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Road traffic
7.3 Settings for use at work
7.3.1 Adjust the docking frame
7.3.2 Adjust the discharge of the mowers
7.3.3 Adjust cutting height
7.3.4 Adjust the tine conditioner
7.3.5 Adjust the roller conditioner
7.3.6 Adjust swath width
7.3.7 Setting the wide spreading device*
7.3.8 Mow without conditioning effect
7.3.9 Fixing the crash protection
7.3.10 Retension crash protection
7.4 Use at work
7.4.1 Take into account during field trips
7.4.2 Place in transport position
7.4.3 Turn to working position
7.4.4 Using the machine
Optimal power take-off speed
7.4.5 Mowing technique
7.4.6 Position at the ends of the plot
7.4.7 Instructions for mowing
7.4.8 Difficult harvest conditions
7.4.9 Recommendation regarding environmental protection
7.5 CLAAS STANDARD TERMINAL
7.5.1 General warning instructions
7.6 Connect/disconnect CLAAS STANDARD TERMINAL
7.6.1 Turn on the Terminal
7.6.2 Turn off the terminal
7.6.3 Terminal – automatic shutdown
7.7 Download CLAAS STANDARD TERMINAL
7.7.1 Adjust the discharge of the mowers
7.8 CLAAS STANDARD TERMINAL automatic function
7.8.1 Activate the automatic function
7.8.2 Deactivate the Automation function
7.9 CLAAS STANDARD TERMINAL, transport position
7.9.1 Turn the mower into the transport position
7.10 CLAAS STANDARD TERMINAL working position
7.10.1 Turn the mower into the working position
7.11 CLAAS STANDARD TERMINAL plot end position
7.11.1 Raise the mowers to the end-of-field position
7.12 CLAAS STANDARD TERMINAL individual lifting of mowers
7.12.1 Activate individual mower lift
7.13 ISOBUS control
7.13.1 Description
7.13.2 Information about this chapter
7.13.3 Explanation of ISOBUS terms
7.14 Turn on/off the ISOBUS terminal
7.14.1 Connect the ISOBUS terminal
7.14.2 Start the ISOBUS control program
7.14.3 Turn off the ISOBUS terminal
7.14.4 Change menu
7.15 ISOBUS transport position
7.15.1 Turning the mowers to the transport position
7.16 ISOBUS working position
7.16.1 Turn the mowers into the working position
7.17 Use for ISOBUS work
7.17.1 Automation function
7.17.2 Raise mowers to end-of-field position
7.17.3 Activate individual mower lifting
7.17.4 Adjust the discharge of the mowers
7.18 ISOBUS information menu
7.18.1 Open the information menu
7.18.2 Reset the maintenance counter
7.19 CLAAS COMMUNICATOR
7.19.1 Information about this chapter
7.19.2 Recommendations for the most optimal use possible
7.20 Switching the CLAAS COMMUNICATOR on/off
7.20.1 Switching on the CLAAS COMMUNICATOR
7.20.2 Switching off the CLAAS Communicator
7.21 Operating the CLAAS COMMUNICATOR
7.21.1 Selection menu“ / cancel key (ESC)
7.21.2 Functional keys
7.21.3 Selection wheel – data selection and data entry
7.21.4 Navigation in the data cell
7.21.5 Software care
7.22 CLAAS COMMUNICATOR Service Program
7.22.1 Function capacity
7.22.2 Open the service program
7.23 Menu descriptions in the CLAAS COMMUNICATOR
7.23.1 Change the menu
7.23.2 Information menu
7.23.3 Brightness/contrast menu
7.23.4 Time and date menu
7.23.5 Memory management menu
7.23.6 Diagnostic submenu
7.23.7 ​​Country settings menu
8 Incident and solution
8.1 causes and solution
8.1.1 Take into account to eliminate faults
8.1.2 General fault and solution
8.1.3 ISOBUS remove sensor error
9 Maintenance
9.1 Maintenance instructions
9.1.1 General warning instructions
9.1.2 Electrical equipment
9.1.3 Protection devices
9.1.5 Imbalance
9.1.6 Pressurized air and water
9.1.7 Prevention against burns
9.1.8 Oil
9.1.9 Prevention against fires and explosions
9.1.10 Pipes, tubes and hoses
9.2 Summary of maintenance intervals
9.2.1 Management of maintenance intervals
9.2.2 before starting the harvest
9.2.3 After the first 10 hours of service
9.2.4 After the first 50 hours of service
9.2.5 Every 8 hours of service
9.2.6 Every 20 hours of service
9.2.7 Every 50 hours of service
9.2.8 Every 100 hours of service
9.2.9 Every 250 hours of service
9.2.10 Every 500 hours of service or annually
9.2.11 if necessary
9.2.12 After harvest
9.3 General maintenance work
9.3.1 Clean the machine
9.3.2 Maintain the machine
9.3.3 Fixing material
9.4 Gear maintenance operations
9.4.1 Check the tightness of the gear
9.4.2 Check the main gear oil level
9.4.3 Change main gear oil
9.4.4 Clean the main gear bleed valve
9.4.5 Check the bevel gear oil level
9.4.6 Check the bevel gear oil level
9.4.7 Change bevel gear oil
9.4.8 Change bevel gear oil
9.4.9 Clean the bevel gear bleed valve
9.5 Maintenance work on the clutch
9.5.1 Adjust the friction clutch
9.5.2 Remove and install the friction clutch
9.5.3 Ventilate the friction clutch
9.5.4 Replacing the friction discs
9.6 Cardan shaft maintenance work
9.6.1 Maintain the cardan shafts
9.6.2 Remove the bevel gear cardan shaft
9.7 Hydraulic installation maintenance work
9.7.1 Carry out maintenance on the hydraulic installation
9.7.2 Perform maintenance on the hydraulic hoses
9.7.3 Pressure retainer
9.7.4 Dismantle hydraulic cylinders
9.7.5 Assemble discharge cylinder
9.8 Maintenance work on the mowing device
9.8.1 Check the oil level in the cutter bar
9.8.2 Check the oil level in the cutter bar
9.8.3 Change the cutter bar oil
Fill oil
9.8.4 Change the cutter bar oil
Fill oil
9.8.5 Remove the mower blade box
9.8.6 Take into account the direction of rotation of the mower blades
9.8.7 Remove the mounting lever
9.8.8 Check the mower blades
9.8.9 Change the blades
9.8.10 Check the mower blade support
9.8.11 Check the mower discs
9.8.12 Change the mower discs
9.8.13 Assembling the bevel pinion units
9.8.14 Adjusting the winding protection
9.8.15 Adjust the protection device
Protective breastplate support, rear
Protective breastplate support, front
External protection breastplate support (DISCO 9100 C / 9100 RC / 9100)
9.9 Spike conditioning maintenance work
9.9.1 Tension the drive belt
9.9.2 Change the drive belt
9.9.3 Mount/dismount tines
9.10 Roller conditioning maintenance work
9.10.1 Tension the drive belt
9.10.2 Change the drive belt
9.10.3 Adjust the roller conditioner
Adjust the draft spring
Adjust synchronized gear
Adjust the distance of the rollers
9.11 Attached parts, machine housing
9.11.1 Marking of pressure gauge, adjustment aid, machine frame and arm
9.11.2 Assemble the arm
9.11.3 Grease outgoing arm bolt
9.11.4 Install the shock absorber
9.11.5 Assembling the adjustment aid
9.12 Greasing scheme
9.12.1 Grease the lubrication points every 8 hours of service
9.12.2 Grease the lubrication points every 20 hours of service
9.12.3 Grease the lubrication points every 100 hours of service
9.12.4 Grease the lubrication points every 250 hours of service
9.12.5 Every 500 hours of service or annually
10 Decommissioning and waste disposal
10.1 General data
10.1.1 Decommissioning and waste disposal
11 EU declaration of conformity
11.1 DISC 9100 C / 9100 RC / 9100 / 8400 C / 8400 RC / 8400
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations