Claas Atos 350 – 330 Stage Iiib T2 (A99) Tractors Technical System ES

File List:

00 1167 597 2.pdf

00 1167 597 2.pdf:

ATOS 350-330ATOS 240-220
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
Introduction
Manual validity
Validity of this diagnostic manual
CCN (CLAAS Component Number)
CCN Index
01 Engine
0125 Fuel/injection system
fuel supply circuit
Measurement value table
Function Description
Hydraulic diagram of the fuel supply circuit
fuel injection circuit
Measurement value table
Function Description
Hydraulic diagram of the fuel injection circuit
0130 Lubricating oil system
Engine lubrication circuit
Measurement value table
Function Description
0135 Cooling system
Engine cooling circuit
Measurement value table
Function Description
Hydraulic diagram of the cooling circuit
0140 Exhaust gas system
Engine exhaust circuit
Measurement value table
Function Description
Exhaust gas and recycled exhaust gas circuit diagram
0145 Air suction
Engine air intake circuit
Measurement value table
Function Description
Intake air circuit diagram
0150 Engine coupled parts
Engine start
Measurement value table
Function Description
Starting circuit principle diagram
Engine charging circuit
Measurement value table
Function Description
Charging circuit principle diagram
0155 Engine adjustment
Engine speed setpoint
Measurement value table
Function Description
0165 Exhaust gas aftertreatment
Engine aftertreatment system
Function Description
0197 Test – Measurement – Adjustment
Fuel supply pressure control
Engine lubrication pressure control
Engine thermostat control
EGR valve calibration
Boost pressure control
Checking the charging circuit
Checking the alternator charging voltage
Checking the alternator charging current
02 Gears / clutch / cardan shaft
0202 Complete component
Transmission kinematics
Transmission type
0222 Hydraulic inversion
REVERTSHIFT Hydraulic Inverter
Measurement value table
Function Description
REVERSHIFT kinematics
Kinematics of the hydraulic reverser
Hydraulic control circuit
Hydraulic drainage circuit
0234 Load Switching Gear
TRISHIFT
Measurement value table
Function Description
TWINSHIFT
Measurement value table
Function Description
0242 Differential
Locking differentials
Measurement value table
Function Description
Operating law
Hydraulic control circuit
0252 Electrohydraulic drive of the front axle
Traction on the four wheels
Measurement value table
Function Description
Operating law
Hydraulic control circuit
0297 Check / measure / adjust
REVERSHIFT Calibration
REVERSHIFT Control Check
Accumulator control 5015
Checking the inverter lubrication pressure
TRISHIFT Control Check
TRISHIFT Calibration
TWINSHIFT Control Check
Differential Control Check
Checking the four-wheel drive control
03 Chassis
0325 Front drive steering axle
0397 Test – Measurement – Adjustment
04 Brake
0405 Service brake
Service brake
Service brake without trailer braking system
Service brake with trailer braking system
Measurement value table
Function Description
Schematic diagram of service brakes without trailer braking system
Schematic diagram of service brakes with trailer braking system
Laws of operation of service brakes
0420 Trailer air brake equipment
Trailer pneumatic brake
Trailer pneumatic brake
Trailer Air Brake Parts Position
Measurement value table
Function Description
Control the immobilization of the convoy by the tractor
0425 Hydraulic Trailer Brake
Hydraulic Trailer Brake
Measurement value table
Function Description
Trailer hydraulic braking system control block
Laws of operation of the control block of the trailer hydraulic braking system
Laws of operation of the hydraulic trailer brake
0497 Test – Measurement – Adjustment
Trailer air brake circuit check
Control of filling time of the pneumatic brake circuit
Control of compressor oil consumption
Pressure relief valve control 7907
Checking the activation and deactivation pressure of the air dryer internal pressure regulator
Air dryer internal pressure regulator adjustment
Checking pressure drop for air dryer regeneration
Air Dryer Return Limiting Valve Adjustment
Control of thermal resistance of the R046 air dryer
Checking pressure in storage coupling head (red) 8900
Trailer Air Brake Main Control Valve Control
Main control valve pressure evolution graph
Checking the relay valve
05 Address
0505 Address
Main address, standard address
Measurement value table
Function Description
steering box
dynamic address
Measurement value table
Function Description
Dynamic steering operating rules
steering box
0597 Check / measure / adjust
checking the pressure in the steering cylinder 3023
06 Lifting device
0605 Rear linkage
ATOS 240-220 mechanical rear linkage
Description of operation
ATOS 350-330 mechanical rear linkage
Description of operation
Electronic rear lift
Measurement value table
Description of operation
Rear linkage calibration
0610 Front linkage
Front lift
Function Description
08 Drives
0802 Rear PTO
Tractor rear power take-off with mechanical lift and external controls
Measurement value table
Function Description
Rear power take-off on tractors with electronic lift
Measurement value table
Function Description
Rear power take-off regimes
Regime selection
Speeds of 540 rpm and 1000 rpm
Eco regime
Power take-off proportional to advance
Rear PTO clutch
Checking the rear power take-off activation pressure
0804 Front power take-off
Front power take-off on tractors with mechanical lift
Measurement value table
Function Description
Front power take-off on tractors with electronic lift
Measurement value table
Function Description
0897 Check / measure / adjust
09 Hydraulic
0910 Bombs
Hydraulic steering pump 2018
Auxiliary hydraulic pump 2027.1
Auxiliary hydraulic pump 2027.2
Inverter crankcase drain pump 2106
0915 Hydraulic pipes
Lubrication circuit
Lubrication points
0920 Valves
Pressure limiter block
Solenoid valve block
Circuit control block 60 liters eco
Measurement value table
Function Description
Circuit control block 90 liters
Measurement value table
Function Description
Auxiliary hydraulic distributors
Auxiliary hydraulic distributor, two ways and three positions
Auxiliary hydraulic distributor, four ways and three positions
Auxiliary hydraulic distributor, four ways and four positions
Auxiliary hydraulic distributor, six ways and four positions
Auxiliary hydraulic distributor, six ways and four positions
Auxiliary hydraulic distributor, six ways, three and four positions
Electrical distributor block
Measurement value table
0935 Hydraulic system control/supervision
Hydraulic system monitoring
Tractor with mechanical lift
Tractor with electronic lift
Measurement value table
0980 Hydraulic connection diagram
Hydraulic circuit in two-wheel drive ATOS 340 with mechanical shuttle
Hydraulic circuit on two-wheel drive ATOS 340-330 with REVERSHIFT
Hydraulic circuit on four-wheel drive ATOS 340-330 with mechanical shuttle, TWINSHIFT and front PTO
ATOS 350-330 with auxiliary hydraulic circuit on tractors with mechanical lift and a hydraulic distributor
Auxiliary hydraulic circuit in ATOS 240-220 with mechanical lift and a hydraulic distributor
60 liter eco auxiliary hydraulic circuit in ATOS 240-220 with hydraulic brake, electronic lift, three hydraulic distributors and one electrohydraulic distributor.
Hydraulic circuit in two-wheel drive ATOS 230 with mechanical shuttle
Hydraulic circuit on two-wheel drive ATOS 230 with REVERSHIFT
Hydraulic circuit on four-wheel drive ATOS 240-220 with mechanical shuttle and TWINSHIFT
Hydraulic circuit on ATOS 240-220 four-wheel drive with REVERSHIFT, TWINSHIFT and front PTO
ATOS 240-220 hydraulic circuit with dynamic steering, four-wheel drive, REVERSHIFT, TRISHIFT and front PTO
ATOS 240-220 auxiliary hydraulic circuit with mechanical lift, two hydraulic distributors and hydraulic trailer brake
0997 Check / measure / adjust
Checking the steering hydraulic pump 2018
Checking the auxiliary hydraulic pump 2027.1
Checking the auxiliary hydraulic pump 2027.2
Checking the inverter crankcase drain pump 2106
Pilot pressure control
Checking the flow of the auxiliary hydraulic distributors
Electrohydraulic distributor flow control
Checking the 7006 pressure limiter
10 Install. electrical/electronic
1005 Power supply
Power (+30) and mass (-31)
1010 Central electrical system
Location of relays and fuses
Battery compartment relays and fuses
Fuse assignment
Relay assignment
Dashboard relay
Relay assignment
Cab high relay
Relay assignment
starter relay
Relay assignment
Relay and fuse board (mechanical elevator)
Fuse assignment
Relay assignment
Relay and fuse board (electronic elevator)
Fuse assignment
Relay assignment
1012 Modules / sensors
Identification of architectures
Module A015 (Connector A)
Denomination
Module input/output
Module A015 (Connector K) (Architecture A)
Denomination
Module input/output
Module A015 (Connector K) (Architectures B, C and D)
Denomination
Module input/output
Module A057 (Architecture A)
Denomination
Module input/output
Module A057 (Architecture C)
Denomination
Module input/output
Module A060
Denomination
Module input/output
Module A062
Denomination
Module input/output
Module A101 (Architectures B and D)
Denomination
Module input/output
Module A101 (Architectures A and C)
Denomination
Module input/output
Module A147
Denomination
Module input/output
A174 Module (Architecture B)
Denomination
Module input/output
A174 Module (Architecture D)
Denomination
Module input/output
1015 Cable sets
WL001 Front wiper wiring with fixed windshield
Component List
Connector List
WL002 External functions module wiring
Component List
Connector List
WL002a ISO socket wiring
Component List
Connector List
WL003 Cab roof wiring
Component List
Connector List
WL004 Cab roof work lights wiring
Component List
Connector List
WL005 Rotating flashing light wiring
Component List
Connector List
WL006a Wiring the work lights on the handrail
Component List
Connector List
WL006b Wiring the work lights on the handrail
Component List
Connector List
WL007a Front PTO solenoid valve wiring
Component List
Connector List
WL007b Trailer Hydraulic Brake Solenoid Valve Wiring
Component List
Connector List
WL008 Air Brake Pressure Switch Wiring
Component List
Connector List
WL009a CUNA brake solenoid valve wiring
Component List
Connector List
WL009b Air brake solenoid valve wiring
Component List
Connector List
WL010 Auxiliary electrohydraulic distributor wiring
Component List
Connector List
WL011 Front wiper wiring with swing windshield
Component List
Connector List
WL012a Injector wiring (three cylinders) – Atos 240-220
Component List
Connector List
WL012b Wiring of the injectors (four cylinders) – Atos 350-330
Component List
Connector List
WL015 Front wiring
Component List
Connector List
WL016 Alternator wiring
Component List
Connector List
WL017 Positive battery wirin Component List
Connector List
WL019 Preheating wiring
omponent List
Connector List
WL020 Cab wiring (tractors with mechanical shuttle and electronic rear linkage)
Component List
Connector List
WL021 Cab wiring (tractors with mechanical shuttle and mechanical rear linkage)
Component List
Connector List
WL022 Transmission wiring (tractors with mechanical shuttle and electronic rear linkage)
Component List
Connector List
WL023 Transmission wiring (tractors with mechanical shuttle and mechanical rear linkage)
Component List
Connector List
WL024 Console wiring (tractors with electronic rear linkage)
Component List
Connector List
WL025 Wiring of the 60 liter eco circuit (connection of the hydraulic system control module «HYD A060»)
Component List
Connector List
WL026 Front signal light wiring
Component List
Connector List
WL028 Wiring of the headlights and the acoustic warning
Component List
Connector List
WL031 Rear PTO control wiring (tractors with mechanical rear linkage)
Connector List
WL032 Rear PTO control wiring 540/540 eco
Component List
Connector List
WL033 Cab wiring (tractors with REVERSHIFT and electronic rear linkage)
Component List
Connector List
WL034 Cab wiring (tractors with REVERSHIFT and mechanical rear linkage)
Component List
Connector List
WL035 Transmission wiring (tractors with REVERSHIFT and electronic rear linkage)
Component List
Connector List
WL036 Steering angle sensor wiring
Component List
Connector List
WL038 Transmission wiring (tractors with hydraulic shuttle and mechanical lift)
Component List
Connector List
WL039 Motor wiring
Component List
Connector List
WL040 Dynamic steering wiring
Component List
Connector List
WL042a Air brake mass
Connector List
WL042b Seat mass
Connector List
WL043 Pneumatic ground wiring
Connector List
WL044 Trailer Air Brake Wiring
Component List
Connector List
1080 Electronic connection diagram
Identification of architectures
SCM01 Work lighting
SCM01-01 Work focuses (Architecture A – B)
Component List
Connector List
Wiring list
SCM01-01 Work focuses (Architecture C – D)
Component List
Connector List
Wiring list
SCM02 Road signs
SCM02-01 Road marking (Architecture A)
Component List
Connector List
Wiring list
SCM02-01 Road marking (Architecture B)
Component List
Connector List
Wiring list
SCM02-01 Road marking (Architecture C)
Component List
Connector List
Wiring list
SCM02-01 Road marking (Architecture D)
Component List
Connector List
Wiring list
SCM03 Ventilation and air conditioning
SCM03-01 Ventilation and air conditioning (Architecture A – B)
Component List
Connector List
Wiring list
SCM03-01 Ventilation and air conditioning (Architecture C – D)
Component List
Connector List
Wiring list
SCM04 Elevator. power take off
SCM04-01 Elevator (Architecture B – D)
Component List
Connector List
Wiring list
SCM04-02 Sensors and solenoid valves (Architecture B – D)
Component List
Connector List
Wiring list
SCM04-03 PTO (Architecture A)
Component List
Connector List
Wiring list
SCM04-03 PTO (Architecture B)
Component List
Connector List
Wiring list
SCM04-03 PTO (Architecture C)
Component List
Connector List
Wiring list
SCM04-03 PTO (Architecture D)
Component List
Connector List
Wiring list
SCM05 Starting and charging circuit
SCM05-01 Preheating (Architecture A)
Component List
Connector List
Wiring list
SCM05-01 Preheating (Architecture B)
Component List
Connector List
Wiring list
SCM05-01 Preheating (Architecture C)
Component List
Connector List
Wiring list
SCM05-01 Preheating (Architecture D)
Component List
Connector List
Wiring list
SCM05-02 Boot (Architecture A)
Component List
Connector List
Wiring list
SCM05-02 Boot (Architecture B)
Component List
Connector List
Wiring list
SCM05-02 Boot (Architecture C)
Component List
Connector List
Wiring list
SCM05-02 Boot (Architecture D)
Component List
Connector List
Wiring list
SCM06 Transmission
SCM06-01 Transmission (Architecture A)
Component List
Connector List
Wiring list
SCM06-01 Transmission (Architecture B)
Component List
Connector List
Wiring list
SCM06-01 Transmission (Architecture C)
Component List
Connector List
Wiring list
SCM06-01 Transmission (Architecture D)
Component List
Connector List
Wiring list
SCM06-02 60 l/min circuit (Architecture A)
Component List
Connector List
Wiring list
SCM06-02 60 l/min circuit (Architecture B)
Component List
Connector List
Wiring list
SCM06-02 60 l/min circuit (Architecture C)
Component List
Connector List
Wiring list
SCM06-02 60 l/min circuit (Architecture D)
Component List
Connector List
Wiring list
SCM07 Accessories
SCM07-01 Car Radio (Architecture A – B)
Component List
Connector List
Wiring list
SCM07-01 Car Radio (Architecture C – D)
Component List
Connector List
Wiring list
SCM07-02 Accessories (Architecture A)
Component List
Connector List
Wiring list
SCM07-02 Accessories (Architecture B)
Component List
Connector List
Wiring list
SCM07-02 Accessories (Architecture C)
Component List
Connector List
Wiring list
SCM07-02 Accessories (Architecture D)
Component List
Connector List
Wiring list
SCM08 Windshield Wiper/Washer
SCM08-01 Windshield wiper – washer (Architecture A – B)
Component List
Connector List
Wiring list
SCM08-01 Windshield Wiper – Windshield Washer (Architecture C – D)
Component List
Connector List
Wiring list
SCM10 Networks
SCM10-01 Powertrain CAN bus (CAN 1) (Architecture A)
Component List
Connector List
Wiring list
SCM10-01 Powertrain CAN bus (CAN 1) (Architecture B)
Component List
Connector List
Wiring list
SCM10-01 Powertrain CAN bus (CAN 1) (Architecture C)
Component List
Connector List
Wiring list
SCM10-01 Powertrain CAN bus (CAN 1) (Architecture D)
Component List
Connector List
Wiring list
SCM10-02 Engine CAN bus (CAN 8) (Architecture A – B)
Component List
Connector List
Wiring list
SCM10-02 Engine CAN bus (CAN 8) (Architecture C – D)
Component List
Connector List
Wiring list
SCM11 Power
SCM11-01 Battery Disconnect (Architecture A)
Component List
Connector List
Wiring list
SCM11-01 Battery Disconnect (Architecture B)
Component List
Connector List
Wiring list
SCM11-01 Battery Disconnect (Architecture C)
Component List
Connector List
Wiring list
SCM11-01 Battery Disconnect (Architecture D)
Component List
Connector List
Wiring list
SCM13 Braking system
SCM13-01 Brake (Architecture A)
Component List
Connector List
Wiring list
SCM13-01 Brake (Architecture B)
Component List
Connector List
Wiring list
SCM13-01 Brake (Architecture C)
Component List
Connector List
Wiring list
SCM13-01 Brake (Architecture D)
Component List
Connector List
Wiring list
SCM13-02 Trailer Brake (Architecture A)
Component List
Connector List
Wiring list
SCM13-02 Trailer Brake (Architecture B)
Component List
Connector List
Wiring list
SCM13-02 Trailer Brake (Architecture C)
Component List
Connector List
Wiring list
SCM13-02 Trailer Brake (Architecture D)
Component List
Connector List
Wiring list
SCM18 Engine
SCM18-01 Engine Management (Architecture A)
Component List
Connector List
Wiring list
SCM18-01 Engine Management (Architecture B)
Component List
Connector List
Wiring list
SCM18-01 Engine Management (Architecture C)
Component List
Connector List
Wiring list
SCM18-01 Engine Management (Architecture D)
Component List
Connector List
Wiring list
SCM18-02 Engine Sensors (Architecture A – B – C – D)
Component List
Connector List
Wiring list
SCM18-03 Injectors and EGR valve (Architecture A – B – C – D – ATOS 200)
Component List
Connector List
Wiring list
SCM18-03 Injectors and EGR valve (Architecture A – B – C – D – ATOS 300)
Component List
Connector List
Wiring list
SCM19 Dashboard
SCM19-01 Instrument panel (Architecture A)
Component List
Connector List
Wiring list
SCM19-01 Instrument panel (Architecture B)
Component List
Connector List
Wiring list
SCM19-01 Instrument panel (Architecture C)
Component List
Connector List
Wiring list
SCM19-01 Instrument Panel (Architecture D)
Component List
Connector List
Wiring list
SCM21 Dynamic address
SCM21-01 Dynamic Steering (Architecture A)
Component List
Connector List
Wiring list
SCM21-01 Dynamic Steering (Architecture B)
Component List
Connector List
Wiring list
SCM21-01 Dynamic Steering (Architecture C)
Component List
Connector List
Wiring list
SCM21-01 Dynamic Steering (Architecture D)
Component List
Connector List
Wiring list
1085 Networks
CAN bus network architecture
CAN bus network
CAN bus resistors
Location of CAN bus resistors
CAN bus network architecture
CAN bus network
CAN bus resistors
Location of CAN bus resistors
12 Driver’s cab/platform
1240 Air conditioning equipment
Manual air conditioning
Measurement value table
Air conditioning circuit
Function Description
Preliminary checks
Controls and diagnosis
Failures and solutions
Reading sheets
92 Diagnosis
Presentation of error codes
Introduction
Viewing error codes
Error code
Meaning of the letter that indicates the function or organ causing the error code
9210 Machine Error Codes
Rear PTO Error Codes
Rear PTO Error Codes
Instrument panel error codes
Instrument panel error codes.
List of error codes (any ECU)
Location of components
Hydraulic installation
1000 Oil tank. Oil filter. oil cooler
2000 Bomb. Engine
3000 Hydraulic Cylinders
5000 Pressure accumulators
6000 Valves (mechanical control)
8000 Couplings. Connections
9000 Measurement. Visualization instruments
Electrical installation
To Terminal. Modules
B Sensors
C Electrical and electronic devices
and lighting
G Voltage source
H Signaling device. Light indicator
M Motor (electric)
R Potentiometers. Resistors
S Switches. Switches (control in cabin)
U Switches. External controls
V Electronic components
X Connections
and electromagnetic coil
Z Actual value switches