Claas Axos 240-230 (B12) Tractors Operator Manual ES

File List:

00 1178 539 0.pdf

00 1178 539 0.pdf:

User manual
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the user manual
1.1.2 Information about this user manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.1.9 Transfer of the tractor to a third party
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 European regulations
2.2.2 Meaning of the user manual
2.2.3 Take into account and respect the warning pictograms on the tractor and the warnings in the manual
2.2.4 Requirements that must be met by all people who work with the tractor
2.2.5 Children in danger
2.2.6 Position yourself between the tractor and the machine
2.2.7 Accompanying persons
2.2.8 Couple tractor with work device or trailer
2.2.9 Danger of injury during power take-off
2.2.10 Risk of injury in the cardan shaft area
2.2.11 Applications with front loaders
2.2.12 Avoid risks due to a front loader
2.2.13 Construction modifications
2.2.14 Optional equipment and spare parts
2.2.15 Forestry work
2.2.16 Control of the tractor in operation
2.2.17 Operation only after correct start-up
2.2.18 Technical status
2.2.19 Risks arising from damage to the tractor
2.2.20 Comply with technical limit values
2.2.21 Risks derived from machine elements that continue to operate due to inertia
2.2.22 Maintain functional protection devices
2.2.23 Personal protective equipment
2.2.24 Wear appropriate clothing
2.2.25 Remove dirt and loose objects
2.2.26 Prepare the tractor for road travel
2.2.27 Risks during road and countryside travel
2.2.28 Park the tractor safely
2.2.29 Unsuitable consumables
2.2.30 Safe handling of consumables and auxiliary materials
2.2.31 Fuel is harmful to health
2.2.32 Cooling agents are harmful to health
2.2.33 Environmental protection and waste disposal
2.2.34 Keep the cabin free of chemicals
2.2.35 Handling of pesticides and fertilizers
2.2.36 Fire prevention
2.2.37 Deadly electrical discharge through overhead lines
2.2.38 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.39 Electrical shock from electrical equipment
2.2.40 Noise can harm health
2.2.41 Vibrations can harm health
2.2.42 Liquids under pressure
2.2.43 Pressurized air
2.2.44 Toxic exhaust gases
2.2.45 Hot surfaces
2.2.46 Getting on and off safely
2.2.47 Work must be carried out only with the tractor stopped
2.2.48 Maintenance and repair work
2.2.49 Raised tractor elements and loads
2.2.50 Risks related to welding work
2.2.51 Check the battery and charge it
2.3 Safety marking on the tractor
2.3.1 Structure of graphic hazard symbols
2.3.2 Warning symbols
2.4 Safety devices
2.4.1 Wheel chock
3 Description of the tractor
3.1 Overview
3.1.1 Right front view of the tractor
3.1.2 Left front view of the tractor
3.1.3 Rear view of the tractor
3.2 Identification plates and vehicle identification number
3.2.1 Tractor nameplate
Tractor identification number (VIN code)
Decoding of Types/variants/versions
Tractor serial number
3.2.2 Tractor power label
3.2.3 Motor nameplate
3.2.4 Transmission nameplate
3.2.5 Front axle nameplate
3.2.6 Cab nameplate
3.3 Information on the tractor
3.3.1 Lifting points
3.3.2 Transmission oil level indicator
3.3.3 Brake fluid
3.3.4 Engine cover
3.3.5 Disassembly of the side covers
3.3.6 Tractor lubrication
3.3.7 Pressure taps of the rear hydraulic distributors
3.3.8 Emergency exit
3.3.9 Cab category
4 Control and display instruments
4.1 Cabin
4.1.1 Dashboard
4.1.2 Right cab pillar controls
4.1.3 Driving position
Right console controls (version with electrohydraulic distributors)
Right console controls (version with mechanical control distributors)
Ground controls
Controls located on the left side
4.1.4 Controls on the left cab pillar
4.1.5 Controls located on the top of the cabin
4.1.6 Access and glass
4.2 Control and display instruments
4.2.1 Instrument panel module
4.2.2 Instrument panel digital display
Homepage
Navigate digital display menus
Homepage
Engine page
Transmission page
Electrohydraulic distributors page
Rear electrohydraulic lift page
Error code page
Digital display parameter page
4.2.3 External controls of the electrohydraulic rear lift
4.3 Hydraulic installation
4.3.1 Hydraulic controls
Front lift
Conversion of hydraulic distributors into single or double acting
4.4 Electrical and electronic system
4.4.1 Key contactor
4.4.2 Control lever for signal lights and acoustic warning
4.4.3 Electrical power outlets
5 Technical data
5.1 AXOS
5.1.1 Tractor dimensions
5.1.2 Tractor weight
5.1.3 Engine
5.1.4 Gearbox
5.1.5 Tractor travel speeds
5.1.6 Gearbox 30/15 (40 km/h version)
5.1.7 Front axle
Synchronism ratio
5.1.8 Rear axle
5.1.9 Front track table
5.1.10 Rear track table
5.1.11 Tire combinations
5.1.12 Tire characteristics
5.1.13 Brakes
5.1.14 Address
5.1.15 Electrohydraulic rear lift
5.1.16 Front linkage
5.1.17 Rear hitches
Hooks on the ladder with pins
Hooks on the ladder with guides
Pull hook
5.1.18 Rear PTO
5.1.19 Front power take-off
5.1.20 Hydraulic circuits
Open central circuit 60 l/min
Open central circuit 85 l/min
5.1.21 Hydraulic distributor combinations
Hydraulic distributors
Electrohydraulic distributors
5.1.22 Electrical circuit
5.1.23 Noise level
Sound level in the driver’s ears (according to Annex XIII of delegated regulation 1322/2014)
Sound level in the ears of a passer-by (according to Annex III of delegated regulation 2015/96)
5.1.24 Seat vibration level
5.1.25 Level of protection ensured by the cabin
5.1.26 Tractor ballasting
5.1.27 Maximum allowable towable masses
5.1.28 Load capacities
5.2 Inputs
5.2.1 Lubricants and hydraulic oils
5.2.2 Engine coolant
5.2.3 Brake fluid
5.2.4 Air conditioning circuit
6 Prepare the tractor
6.1 Securing the tractor
6.1.1 Stop the tractor and secure it
6.1.2 Put the tractor in safety position
6.2 Perform before commissioning
6.2.1 Preparation for the first start-up
6.2.2 Preparation for commissioning
6.2.3 Hitching and connecting the implement
6.3 Engine
6.3.1 Fuel
Quality requirement
Particularities of biofuels
Fuel handling
6.3.2 Urea solution
Use of urea solution
Purity and norm of urea solution
Storage of urea solution in tanks or containers
6.3.3 Filling the tractor tank
Fill the fuel tank
Fill the urea solution tank
6.4 Framework
6.4.1 Track adjustment
Track adjustment method
6.4.2 Adjustment of the front axle rotation stops
Verification
Adjustment
6.4.3 General characteristics of the tires
6.4.4 Inflation pressure
Effect on soil compaction
Effect on consumption
6.4.5 Features
Load index
speed index
6.5 Brake
6.5.1 Brake pedal engagement
6.5.2 Hydraulic Trailer Brakes
6.6 Address
6.6.1 Steering column
6.7 Rear linkage
6.7.1 Lifting supports
6.7.2 Upper connecting rod
6.7.3 Stabilizers
6.7.4 Vertical tie rod of the hydraulic system
6.7.5 Automatic hooks
6.7.6 External rear linkage controls
6.7.7 Hitching and unhitching an implement
Recommendations for hitching an implement
hitch an implement
Unhook an implement
6.8 Front linkage
6.8.1 Placing the plugs in the pressure taps
6.8.2 Conversion of the front linkage into single-acting/double-acting
6.8.3 Front linkage lock
6.8.4 Upper connecting rod
6.8.5 Front linkage lower connecting rods
6.8.6 Automatic hooks
6.8.7 Hitching and unhitching an implement
Recommendations for hitching an implement
hitch an implement
Unhook an implement
6.9 Front loader
6.9.1 Mounting the front loader adapter
6.10 Rear PTO
6.10.1 Hitching and unhitching an implement
Connect and disconnect the rear PTO cardan
Hooking an implement to the rear power take-off
Unhooking an implement from the rear power take-off
6.11 Towing device
6.11.1 Recommendations
6.11.2 Calculation of maximum towable load (not including CUNA forks)
6.11.3 Hitch forks
sliding ladder
rod ladder
6.11.4 Oscillating bar
Tightening of the jaw
Safety device
6.11.5 Pull hook
6.12 Rear hydraulic system
6.12.1 Rear pressure taps
Connection or disconnection of pressure taps
Free return to deposit
6.12.2 Single acting/double acting setting
6.13 Electrical and electronic system
6.13.1 Electrical sockets
Lighting socket on trailer or tool
Power outlet from an electrical box
6.13.2 Adjustment of the low beam headlights on the engine hood
6.14 Cabin
6.14.1 Mirror adjustment
Manually adjustable mirrors
Electronically adjustable mirrors
Separation of the telescopic mirrors
Interior mirror
6.14.2 Driver’s seat adjustment
6.14.3 Passenger seat
6.14.4 Cable routing
6.14.5 Compartments
6.14.6 Category 2 filter
6.15 Assembly and body parts
6.15.1 Ballast
6.15.2 Balancing the tractor with mounted tools
Summary table
6.15.3 Assemble the front masses
6.15.4 Opening and closing the engine hoods
Monobloc engine hood opening
Monobloc engine hood closure
Remove the left side engine hood
Remove the right side engine hoods
Install the side hoods
6.15.5 Toolbox
6.16 Tractor transport
6.16.1 Transport
7 Management
7.1 Driving and transportation
7.1.1 Preparation of the road itinerary
7.1.2 Preparation of the field itinerary
7.1.3 Driving with implements
Difficult pulling jobs
7.2 Engine
7.2.1 Break-in
7.2.2 Start the engine
Preliminary operations
Engine start
7.2.3 Accelerator pedal
7.2.4 Hand throttle
7.2.5 Engine speed memory
Activation of an engine speed memory
Manual adjustment of engine speed memories (method 1)
Manual adjustment of engine speed memories (method 2)
7.2.6 Engine particulate filter
Particulate filter filling percentage
Scorecard
Particulate filter operating logic
Normal operation of the particulate filter
Deactivation of soot treatment
Automatic particulate filter regeneration
Manual particulate filter regeneration
7.2.7 Inhibit unburned fuel disposal strategy
7.2.8 Turn off the engine
7.3 Transmission, clutch and cardan shaft
7.3.1 Put the travel direction reverser in neutral position
7.3.2 Selection of the direction of travel of the tractor
7.3.3 Clutch
Advance pedal
contactor
7.3.4 Speed ​​selection
7.3.5 Range selection
7.3.6 Electrohydraulic range duplicator
7.3.7 SMART STOP function
Activating the SMART STOP function
Using the SMART STOP function
Errors related to the SMART STOP function
7.3.8 Differential lock
7.4 Chassis
7.4.1 Front axle drive
Front axle automatic mode
Front axle permanent mode
7.5 Brake
7.5.1 Service brakes
7.5.2 Parking brake
7.6 Electronic rear hydraulic lift
7.6.1 Safety indicator
7.6.2 Transport security
7.6.3 Lift start-up
7.6.4 Adjust the raising speed of the rear linkage lower links
7.6.5 Selection of electro-hydraulic rear aodes
7.6.6 Position control
7.6.7 Effort control
Force control in normal mode
Force control in automatic mode
7.6.8 Upper stop
7.6.9 Descent speed
7.6.10 Use the implement’s quick plow function
7.6.11 External rear linkage controls
7.7 Front linkage
7.7.1 Use of the front linkage
Electrohydraulic distributors
Hydraulic distributors with mechanical control
7.8 Rear PTO
7.8.1 Rear PTO speed selection
Selection of the power take-off speed proportional to the advance
7.8.2 Use the rear power take-off
Electro-hydraulic rear power take-off
Rear PTO status display
7.8.3 Work in fixed position
7.9 Front power take-off
7.9.1 Use of the front power take-off
Activation of the front power take-off
Disengage the front power take-off
7.9.2 Work in fixed position
7.10 Rear hydraulic system
7.10.1 Hydraulic distributors with mechanical control
Choose the position of the hydraulic distributor when releasing the control lever
Hydraulic distributor control levers
Using the hydraulic distributor controls
Activate the hydraulic distributors
Single or double acting hydraulic distributors
Flow divider for hydraulic distributors
Flow regulator for hydraulic distributors
7.10.2 Use the electrohydraulic distributors
Electrohydraulic distributors
Activate the electrohydraulic distributors
Emergency stop of electrohydraulic distributors
Using inline controls
Floating position of in-line controls
Using the ELECTROPILOT lever
ELECTROPILOT lever floating position
Condition and adjustment of the electrohydraulic distributors
Adjust the sensitivity of each electrohydraulic distributor
Setting the maximum hydraulic flow of each electrohydraulic distributor
Set the electrohydraulic distributors timer
7.11 Front hydraulic system
7.11.1 Check the lateral hydraulic pressure taps
7.12 Electrical and electronic system
7.12.1 Circuit breaker
7.12.2 Instrument panel digital display
Navigate digital display menus
Homepage
Homepage
Engine page
Transmission page
Electrohydraulic distributors page
Rear electrohydraulic lift page
Error code page
Digital display parameter page
7.13 Cabin and driving position
7.13.1 Use of air conditioning in the cabin
7.13.2 Category 2 filtration system
7.14 Assembled parts and machine casing
7.14.1 Viewer
8 Incident and solution
8.1 Alarms
8.1.1 Operating anomalies
Viewing error codes
8.1.2 Primary alarms
8.1.3 Secondary alarms
8.1.4 Other alarms
8.1.5 Steps to resolve various anomalies
Tractor error codes
Engine error codes
8.2 Engine
8.2.1 Failure due to lack of fuel
8.2.2 Exhaust gas aftertreatment system
Information on exhaust aftertreatment system failures
Failures
Particulate filter failures
Low level of urea solution in the tank
Quality of urea solution
Failures due to system alteration
Failures in exhaust gas recirculation
8.3 Framework
8.3.1 Jack placement
8.3.2 Placing the tractor on lifting supports
8.3.3 Changing a wheel
8.3.4 Tractor towing
Tractor towing with engine running
Tractor towing with engine off
Usable towing forks
8.3.5 Unclogging the tractor
Tractor unclogging
Unclogging a tractor by towing
8.4 Electrical and electronic system
8.4.1 Main fuse and relay boxes
8.4.2 Fuse and relay box on the front of the engine
8.4.3 Fuse tester
8.4.4 Frame relay
8.4.5 Lights overview
9 Maintenance
9.1 Maintenance instructions
9.1.1 Personal protective equipment
9.1.2 Shutting down the engine and securing the tractor
9.1.3 Clean and organize risk areas
9.1.4 Welding instructions
9.1.5 Protection devices on the tractor
9.1.6 Engine
Alternator
Engine lubrication
engine cooling
engine belts
9.1.7 Wheels and tires
9.1.8 Braking system
9.1.9 Address
9.1.10 Power take-off driven tools
9.1.11 Air conditioning
9.1.12 Hydraulic circuit
9.1.13 Electrical system
9.1.14 Energy accumulators
9.1.15 Spare parts
9.1.16 Cleaning and protection
9.1.17 Work at height
9.1.18 Handling of heavy parts
9.1.19 Maintenance operations under the cabin or platform
9.1.20 Lifting the front of the tractor
9.2 Summary of maintenance intervals
9.2.1 First 100 hours of service
9.2.2 First 600 hours of service
9.2.3 Every 10 hours of service
9.2.4 Every 100 hours of service
9.2.5 Every 600 hours of service
9.2.6 Every 1200 hours of service
9.2.7 Every 2400 hours of service
9.2.8 Every two years
9.2.9 Every 3000 hours of service
9.2.10 Every two years or every 3000 hours of service
9.2.11 Every 5000 hours of service
9.3 Greasing scheme
9.3.1 Grease points – 50 h
9.3.2 Grease points, 100 h
9.3.3 Grease points – 600 h
9.4 Engine maintenance operations
9.4.1 Eliminate the water present in the fuel prefilter
9.4.2 Changing fuel filters
9.4.3 Bleed the air from the fuel circuit
9.4.4 Check the engine oil level
9.4.5 Change engine oil
Engine Drain Counter Reset
9.4.6 Change the engine oil filter
9.4.7 Replacing the oil vapor recycling filter
9.4.8 Check the coolant level
9.4.9 Check the tightness of the cooling circuit
9.4.10 Clean the refrigerators
9.4.11 Evacuate the dust accumulated in the engine air filter body
9.4.12 Clean the engine air filter
9.4.13 Change the engine air filter
9.4.14 Replace the engine air filter safety cartridge
9.4.15 Check the tightness of the air intake
9.4.16 Clean the urea solution tank filling filter
9.4.17 Empty the urea solution tank
9.5 Chassis maintenance work
9.5.1 Checking the front axle differential casing oil level
9.5.2 Change the oil in the front axle differential casing
9.5.3 Check the oil level of the front axle final reductions
9.5.4 Change the oil in the front axle final reductions
9.5.5 Change the front axle breather
9.5.6 Check the tightness of the wheel discs on the hubs
9.5.7 Checking the tightness of the wheel discs on the rims
9.5.8 Check the condition of the wheels, tires and tire inflation pressure
9.6 Brake maintenance operations
9.6.1 Check the service brake fluid level
9.7 Hitch device maintenance operations
9.7.1 Checking the fork clearances
9.8 Front power take-off maintenance operations
9.8.1 Checking the oil level of the front power take-off box
9.8.2 Changing the oil in the front power take-off box
9.8.3 Replacing the front power take-off housing filter
9.9 Hydraulic installation maintenance work
9.9.1 Checking the oil level of the hydraulic circuit and transmission
9.9.2 Replacing the hydraulic circuit and transmission oil
9.9.3 Replace the hydraulic circuit filter cartridges
Hydraulic circuit filters (two or three pump hydraulic circuit)
Third pump filter
Bleeding air from the hydraulic circuit
9.9.4 Replacing the hydraulic shower head
9.9.5 Check the hydraulic circuit.
9.10 Electrical/electronic installation maintenance work
9.10.1 Clean and grease the battery terminals
9.10.2 Checking the operation and condition of lighting and signaling devices
9.11 Cabin/driving position maintenance operations
9.11.1 Check the windshield washer fluid level
9.11.2 Clean the cabin air filter
9.11.3 Replace the cabin air filter
9.11.4 Clean the cabin air filter that treats recirculated air
9.11.5 Replace the cabin air filter that treats recirculation air
9.11.6 Start the air conditioning
9.11.7 Control of the air conditioning dehydrator
9.12 Bodywork maintenance operations
9.12.1 Check the tightening of the front mass fixing screws
9.12.2 Cleaning the grill grates
9.13 Parking
9.13.1 Parking instructions
Long term parking
New tractor commissioning
10 Decommissioning and waste disposal
10.1 Information about the machine
10.1.1 Disposal and waste disposal
11 Technical dictionary and abbreviations
11.1 Technical dictionary and abbreviations
11.1.1 Technical terms
11.1.2 Abbreviations