Claas Xerion 3800-3300 (781) Tractors Repair Manual ES

File List:

00 0291 244 2.pdf

00 0291 244 2.pdf:

XERION 3800-3300 TRAC / TRAC VC
XERION 3800-3300 SADDLETRAC
Introduction
General data
Manual handling
Manual validity
General repair instructions
Technical data
Cause of the fault
Replacement parts
Diesel engine
Generator
Welding work
Drive belts / drive chains
Tensioning steel roller chains
Tapered ring joints
Joints with head keys
Self-locking screws with microencapsulated glue
Liquid screw insurance
Bearings with tension ring
Bearings with tensioner sleeve
Threaded joints with adjusting ring in hydraulic pipes
Threaded joints with progressive ring in hydraulic pipes
Threaded joints with sealing cone in hydraulic pipes
Hydraulic hoses
Advice on cost-effective repairs
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic unions with adjusting ring DIN 3861
Tightening torques for hydraulic unions and climatic unions with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threaded fittings DIN 3901
Tightening torques for hydraulic threaded fittings with adjustable direction ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic oscillating joints
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
Tire tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Regulations for electrical installation
Hydraulic regulations
CCN Index
Security
General data
Especially important
Signage of warning and danger indications
General measures for safety at work and accident prevention
Get off the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluids
Air conditioning equipment
pressure accumulator
First aid measures
Battery separator switch
Raise the machine on supports
Put the machine out of service
01 Engine
0102 Complete component
Power measurement
Visual control
Preparations for power measurement
Perform power check
XERION 3300 power diagram
XERION 3800 power diagram
Diesel engine
Disassemble
0125 Fuel/injection system
Fuel tank
Disassemble
0135 Cooling system
Belt (R1) fan drive
Assembly instructions
Disassemble
Work preparation
special tool
Assembly instructions
radiator screen
Disassemble
Water radiator
Work preparation
Disassemble
Thermostat
Disassemble
0140 Exhaust gas system
Dismount on TRAC / TRAC VC
Dismount in SADDLE TRAC
Ride TRAC/TRAC VC
Ride SADDLE TRAC
0145 Air suction
Charge air cooler
Disassemble
0150 Engine coupled parts
Starter motor (M21)
Disassemble
Generator (G2-1 / G2-2)
Assembly instructions
Disassemble the generator (G2-1)
Disassemble the generator (G2-2)
Assemble the generator (G2-2)
Assemble the generator (G2-1)
0155 Engine adjustment
Accelerator pedal
02 Gears / clutch / cardan shaft
0202 Complete component
Assembly instructions
Work preparation
special tool
Disassemble
Open the case
Put the casing together
clutch housing
Work preparation
special tool
Remove the pinion (Z4)
Remove the central shaft
Remove the disc brake
Remove the planetary drive (P4)
Remove the planetary drive (P1) to (P3)
Remove clutch K1/K2
Remove the pinion (Z5)
Disassemble the hydrostat
Install the pinion (Z4)
Install the hydrostat
Install the K1/K2 clutch
Install the planetary drive (P3)
Install the planetary drive (P2)
Install the planetary drive (P1)
Install the planetary drive (P4)
Install the pinion (Z5)
Install the disc brake
Install the central axis
Intermediate shell
Work preparation
special tool
Remove the differential
Disassemble the differential
Remove the rear power output flange
Remove the pinions (Z24) and (Z25)
Remove the pinion bolt (Z23)
Remove the clutch (KV)
Remove the clutch (KR)
Remove the pinion (Z2)
Remove the pinion (Z33)
Disassemble the pump
Remove the pinion (Z6)
Remove the pinion (Z3)
Assemble the pump
Install the pinion (Z33)
Install the pinion (Z2)
Install the pinion (Z6)
Install the pinion (Z23)
Install the pinion (Z3)
Install the clutch (KR)
Install the clutch (KV)
Assemble the sprockets (Z24)
Assemble the pinions and (Z25)
Assemble the rear exit flange
Install the pinion bolt (Z23)
Assemble the differential
Install the differential
0210 Vibration dampers
Torsion damping
Work preparation
special tool
Disassemble
0218 Clutch control/operation
Clutch pedal
0230 Mechanical gear
engine input shaft
Work preparation
special tool
Disassemble
Front axle output shaft
Work preparation
special tool
Disassemble
rear axle output shaft
Work preparation
special tool
Remove the output shaft from the rear axle
Install the rear axle output shaft
Secondary drive gear
Work preparation
Disassemble
0238 Gearbox control/drive
System control block
special tool
Disassemble
clutch control block
special tool
Disassemble
0255 Cooling system gear box
Oil cooler (109)
Disassemble
0260 Cardan shaft
Main drive cardan shaft
Assembly instructions
cardan shaft front drive shaft
Assembly instructions
Cardan shaft rear drive shaft
Assembly instructions
03 Chassis
0325 Front drive steering axle
Front drive axle
Disassemble
shaft bearing
Work preparation
Front drive axle sensor (B152)
Disassemble
Front differential gear
Front differential gear clutch
Front wheel hub
Front wrist
Front steering bars
Front extension axles
Hydraulic Cylinder Swing Axle Lock (3109)
Work preparation
Disassemble
0330 Rear drive steering axle
Rear drive steering axle
Disassemble
Rear drive steering axle sensor (B151)
Disassemble
Rear differential gear
Work preparation
Disassemble
Check wear
Checking differential lock pressure
Special pressure checking tool
Rear differential gear clutch
Work preparation
special tool
Disassemble
Rear wheel hub
Work preparation
special tool
Disassemble/disassemble
Assemble/assemble
Remove the complete wheel hub
Install the complete wheel hub
Back wrist
Work preparation
special tool
Disassemble
Rear steering bars
Work preparation
Adjust the ride
Rear extension axles
Work preparation
Disassemble
Axle set
Work preparation
04 Brake
0405 Service brake
Service brake
Work preparation
special tool
Assembly instructions
Bleed the service brake
Pressure check
Wear check
brake pedal
Dismantle the brake pedal until machine no.
Assemble the brake pedal to machine no.
Brake pedal assembly instructions from machine no.
0415 Parking brake
Parking brake (3108)
Change brake pads
Adjust the parking brake take-up mechanism
0420 Trailer air brake equipment
Compressed air tank
Disassemble
Trailer pneumatic brake equipment valve block
05 Address
0505 Address
steering bar
Work preparation
special tool
Disassemble to machine no. 78100620
Disassemble until machine no. 78100620
Disassemble from machine no. 78100621
Disassemble from machine no. 78100621
Assemble up to machine no. 78100620
Ride up to machine no. 78100620
Assemble from machine no. 78100620
Assemble from machine no. 78100620
Steering pump (218)
special tool
Disassemble
Adjust working pressure
Adjust system pressure
Steering unit (6009)
Work preparation
Disassemble
Emergency steering pump (245)
special tool
Work preparation
Disassemble
Steering valve block
Assembly instructions
Hydraulic steering cylinder (3023)
Work preparation
Assembly instructions
06 Lifting device
0605 Rear linkage
Standard Rear Linkage Sensor Summary (B144)
Work preparation
Disassemble with standard rear linkage
Fit with standard rear linkage
Disassembly with rotary lift
Assemble with rotary lift
Rear linkage lift position sensor (B139-2)
Lifting arms
Disassemble
Drawbars
Work preparation
Disassemble with standard rear linkage
Fit with standard rear linkage
Disassembly with rotary lift
Assemble with rotary lift
Third point arm
Work preparation
Assembly instructions
Lifting straps
Work preparation
Disassemble
Side bars
Work preparation
Assembly instructions
Valve block side bars
Valve block turn rear linkage
Hydraulic Cylinder Raise/Lower Rear Linkage (3112)
Work preparation
special tool
Disassemble
Hydraulic Cylinder Rotate Rear Linkage (3163)
Work preparation
Disassemble
0610 Front linkage
Front linkage lift position sensor (B139-1)
Front linkage swing position sensor (B369)
Drawbars
Work preparation
Remove standard drawbar
Mount standard drawbar
Remove swivel drawbar
Assemble swivel drawbar
Third point arm
Work preparation
Assembly instructions
Valve block turn front linkage
Hydraulic Cylinder Raise/Lower Front Linkage (3113)
Work preparation
Disassemble
Hydraulic Cylinder Rotate Front Linkage (3163)
Work preparation
07 Towing device
0705 Trailer support
hitch block
Disassemble
0715 Drive Ball Coupling
SADDLE TRAC Ball Drive Coupling Greasing System
Assembly instructions
0730 Three-point support / coupling frame
Mounting frame
08 Drives
0800 Drive diagram
Drive scheme
0802 Rear PTO
PTO clutch
Work preparation
special tool
Disassemble
PTO shaft gear
Work preparation
special tool
Disassemble
Rear PTO shaft cardan shaft
Disassemble
09 Hydraulic
0900 General instructions for the hydraulic installation
Damage to the hydraulic installation
Bleed the hydraulic system
special tool
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
special tool
Disassemble
Create underpressure
0910 Bombs
Working hydraulic system pump (205)
special tool
Disassemble to machine no. 78100395
Disassemble from machine no. 78100396
Ride up to machine no. 78100395
Assemble from machine no. 78100396
Adjust working pressure
Adjust system pressure
0920 Valves
Main valve block
Assembly instructions
Valve block additional control devices
Assembly instructions
Crane operating pressure limiting valve (7006)
Assembly instructions
0940 Hydraulic Performance Installation
Performance Hydraulic Installation Pump (227)
special tool
Disassemble
Cardan shaft drive performance hydraulic installation
Work preparation
special tool
10 Install. electrical/electronic
1000 General electrical installation
General electrical installation
Special electrical installation diagnostic tool
Special tool contacts and plug-in connections
1005 Power supply
Disassemble
1030 On-board computer / display devices
CEBIS (A030)
Disassemble
1035 Multifunctional handle/lever
gear lever
Disassemble
Control desk
Disassemble
Disassemble
12 Driver’s cab/platform
1205 Cab hitch
lifting tower
Work preparation
special tool
Disassemble
Lift tower valve block
Assembly instructions
1210 Cabin
special tool
Fold up machine no. 78100109
Fold from machine no. 78100110
Work preparation
special tool
Disassemble
1230 Seat
Driver’s seat
Disassemble
1235 Cabin heating
Heat exchanger
special tool
Disassemble
Regulating valve (Y109)
Disassemble
Fan with motor (M026)
1240 Air conditioning equipment
General air conditioning equipment
Empty cooling agents
Fill cooling agent
Sweep the air conditioning equipment
special tool
Vaporizer
Disassemble
Thermostat (Z074)
Disassemble
Expansion valve
Disassemble
A/C-MATIC Module (A006)
Disassemble
A/C-MATIC Sensors
Disassemble
Filter dryer
Disassemble
Belt (R2) air conditioning compressor drive
Air conditioning compressor
Disassemble
Condenser
Disassemble
80 Attached parts, machine casing
8005 Frame / table
Suspenders
Work preparation
Disassemble
axle bridge
Assembly instructions
Crossbar
Assembly instructions
Disassemble
8015 Rise
Disassemble
8025 Coverings / hoods
Front grille
Disassemble
Warehouse box lining sheets
Disassemble