Claas Avero 240 (451) Combines Operator Manual FR

File List:

00 0290 654 4.pdf

00 0290 654 4.pdf:

AVERO 240 / 160
Contents
1 About this user manual
1.1 Notes regarding the instructions
1.1.1 Validity of the notice
1.1.2 Use of the instructions
1.1.3 Technical characteristics
2 Security
2.1 Safety tips
2.1.1 General safety instructions
2.1.2 General instructions
2.1.3 Important
2.1.4 Use in accordance with the provisions
2.1.5 Reasonably foreseeable misuse
2.1.6 Safety and accident prevention instructions
2.1.7 Safety and accident prevention instructions for the combine harvester
2.1.8 General information before commissioning
2.1.9 Marking of warnings and dangers
2.1.10 Traveling on the road
2.1.11 General travel mode
2.1.12 Combine harvester travel mode
2.1.13 Slope travel mode
2.1.14 Passengers in the machine
2.1.15 Exit the machine
2.1.16 Diesel engine
2.1.17 Notes on the diesel engine
2.1.18 Note regarding electronic engine management
2.1.19 Antifreeze
2.1.20 Risks of injury from hydraulic fluid
2.1.21 Air conditioning
2.1.22 Front implements and trailers
2.1.23 Deposit of harvested product / straw deposit
2.1.24 Grain recovery
2.1.25 Additional weights
2.1.26 Pressure accumulator
2.1.27 Adjustment and maintenance work
2.1.28 First aid measures
2.2 Safety marking on the machine
2.2.1 General remarks relating to warning pictograms
2.2.2 motor
2.2.3 Undercarriage
2.2.4 Hydraulic system
2.2.5 Cabin / driving position
2.2.6 Power group
2.2.7 Threshing bodies
2.2.8 Separation
2.2.9 Cleaning
2.2.10 Deposit of harvested product / deposit of straw
2.2.11 Grain recovery
2.2.12 Assembled parts / Machine casing
2.3 Safety stickers
2.3.1 General instructions regarding safety stickers
2.3.2 Undercarriage
2.3.3 Hydraulic system
2.3.4 Assembled parts / Machine casing
2.4 Safety devices
2.4.1 Install the feed channel support
2.4.2 Remove the support from the supply channel
2.4.3 Block the machine to avoid any risk of movement
2.4.4 Battery cut-off switch
2.4.5 Fire extinguisher
2.4.6 Emergency exit
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview of the machine from the front and left side
3.1.2 Overview of the machine from the rear and right side
3.1.3 Operating mode of the machine
3.1.4 Overview of the CATERPILLAR C-6.6 engine
3.1.5 Overview of cooling units
3.2 Nameplates and vehicle identification number
3.2.1 Spare parts and technical questions
3.2.2 Machine nameplate
Machine nameplate according to ECE-R 24
Machine nameplate according to ECE-R 24
Machine nameplate according to ECE-R 120
3.2.3 CATERPILLAR C-6.6 engine nameplate
3.2.4 Rating plate, drive axle
3.2.5 Nameplate, steering axle
3.2.6 Hitch clevis nameplate
3.2.7 Rating plate, hitch bracket
3.2.8 Cabin nameplate
3.2.9 Rating plate, straw chopper
3.2.10 Position of the identification number
4 Controls and displays
4.1 Cabin / Driving position
4.1.1 Overview of the driving position
4.1.2 Control console
4.1.3 Column B control console
4.1.4 Adjusting elements, cabin roof
4.1.5 Switching the driving light
4.1.6 Cutting deck in working position / transport position, fold down
4.1.7 Ignition lock
4.1.8 Multifunction handle
4.1.9 Driving informant
4.1.10 Multifunction switch
4.1.11 Adjust the driver’s seat with mechanical suspension (optional equipment)
4.1.12 Adjusting the air suspension driver’s seat (optional equipment)
4.1.13 Air conditioning
4.1.14 Automatic air conditioning
4.2 Display / Management
4.2.1 Validity of the CIS software
4.2.2 CIS general instructions
4.2.3 CIS screen
4.2.4 CIS main menu
Main menu, use, overview
Main Menu
4.2.5 CIS error types
4.2.6 CIS error messages
4.2.7 Reference values ​​for 100m pulses
5 Technical characs
5.1 AVERO 240 / 160 – Types 451 / 450
5.1.1 General instructions
5.1.2 CATERPILLAR C-6.6 engine
5.1.3 Undercarriage
5.1.4 Undercarriage, tire pressure
5.1.5 Undercarriage track width
5.1.6 Brakes
5.1.7 Management
5.1.8 Electrical system / electronic system
5.1.9 Cabin / driving position
5.1.10 Power group
5.1.11 Threshing bodies
5.1.12 Separation
5.1.13 Cleaning
5.1.14 Grain recovery
5.1.15 Grain recovery – Dimensions
5.1.16 Dimensions of attached parts / machine (bodywork)
5.1.17 Attached parts / machine casing, ballasts
6 Preparing the machine
6.1 Disconnect the machine and secure it
6.1.1 Switch off the machine and secure it
6.2 Enter work and maintenance stations
6.2.1 Access to the workstation and maintenance locations
6.3 Before commissioning
6.3.1 To be carried out before the first commissioning
6.3.2 To be carried out before each commissioning
6.4 Adjusting the machine
6.4.1 Set the machine to harvest grain
6.4.2 Set the machine to corn harvest
6.4.3 AVERO 240 threshing table
6.4.4 Threshing table (AVERO 160)
6.4.5 Grid table
6.4.6 Threshing segment
6.4.7 Trimming hatches
6.4.8 Clean the machine for changing seeds
6.5 Loading the machine
6.5.1 Loading and securing the machine
6.5.2 Unscrew the crane eyes
6.6 Front tool
6.6.1 Install the front tool
6.6.2 Remove the front tool
6.6.3 Install the cardan shaft
6.6.4 Remove the cardan shaft
6.6.5 Install the multiple coupling
6.6.6 Remove the multiple coupling
6.6.7 Hanging the front tool
6.6.8 Lock the front tool
6.6.9 Unlock the front tool
6.6.10 Unhook the front tool
6.7 Motor
6.7.1 Refueling the machine
6.8 Chassis
6.8.1 Adjusting the drive lever control resistance
6.8.2 Remove/install the wheels
6.8.3 Place the machine on jack stands
Place the machine on jack stands at axle level
Place the machine on jack stands at the rear under the chassis
6.8.4 Overview of the steering axle
6.8.5 Adjust the steering axle from road position to working position
6.8.6 Steering axle 00 0694 220 X – adjust track
Check the mobility of the steering axle
Flange width 2239 mm
Flange width 2439 mm
Flange width 2639 mm
6.8.7 Steering axle 00 0694 220
6.9 Brake
6.9.1 Adjusting the parking brake
6.9.2 Check the foot brake
6.10 Coupling device
6.10.1 Install the hitch yoke (additional equipment)
6.10.2 Hitching the trailer
6.10.3 Unhitching the trailer
6.11 Hydraulics
6.11.1 Check / fill the front tool cushion pressure accumulator
6.12 Electrical system / Electronics
6.12.1 Install the air conditioning compressor fuse
6.12.2 Adjust the high beams for the folding front implements.
6.12.3 Checking the reverse warning
6.13 Cabin / Driving position
6.13.1 Installing the starting assist mirror (additional equipment)
6.13.2 Removing the transport safety device from the cabin
6.14 Power group
6.14.1 Check the anti-slip strips of the feed channel
6.14.2 Install/remove the front tool lock
6.14.3 Adjust the height of the feed chain
6.14.4 Adjust the lowering speed of the front tool
6.15 Threshing bodies
6.15.1 Open/close the destoner container
6.15.2 Remove/install the destoner tank protection (AVERO 240) (additional equipment)
6.15.3 Remove/install the destoner tank protection (AVERO 160) (additional equipment)
6.15.4 Open/close the mixer hatch
6.15.5 Remove/install the pre-concave segments (AVERO 240)
6.15.6 Remove/install the concave segments (AVERO 160) (Multicrop concave)
6.15.7 Adjusting the concave basic setting (AVERO 240)
6.15.8 Check the basic setting of the concave (AVERO 160)
6.15.9 Install/remove the mixer cover plates (additional equipment)
6.15.10 Install / remove the grille / sheet metal (additional equipment)
6.16 Separation
6.16.1 Install/remove the side separators (machine with shakers)
6.16.2 Install/remove the CCM separators (machine with shakers)
6.16.3 Install/remove the central separator (machines with shakers)
6.16.4 Install/remove the rice separators (machines with shakers)
6.17 Cleaning
6.17.1 Remove the grids
6.17.2 Install the grids
6.17.3 Install the grid spacers (machines without 3 D cleaning)
6.17.4 Cover / open the return of the potatoes
6.18 Deposit of harvested product / Deposit of straw
6.18.1 Adjust the speed of the straw chopper
6.18.2 Remove the straw guide plate (straw chopper with scattering deflector plate)
6.18.3 Install the straw guide plate (straw chopper with scattering deflector plate)
6.18.4 Install/remove the rubber canvas of the straw chopper (additional equipment)
Install the rubber canvas
Remove the rubber canvas
6.18.5 Install/remove the cover plate of the straw chopper counter-knives (additional equipment)
Install the cover plate
Remove the cover plate
6.18.6 Straw chopper, grid mounting position
6.19 Grain recovery
6.19.1 Getting into the hopper / leaving the hopper
6.19.2 Open/close the hopper cover
6.19.3 Set the hopper full indicator
6.19.4 Check/tighten the drain screw at the hopper drain tube
6.20 Assembly parts, bodywork
6.20.1 Place the weight on the machine
Filling the weight mass into the tires
Place the weight on the steering axle
Check the weight of the straw chopper in place
6.20.2 Select the weight for the machine
Steering axle type assignment
Machine and front tool assignment
6.20.3 Select the weight mass for the tires
6.20.4 Select the weighting mass for the steering axle
6.20.5 Open/close the side hatches
6.20.6 Open/close the engine compartment side hatch
6.20.7 Open/close the rear hatch
6.20.8 Open/close the side hopper emptying drive hatch 2nd position
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Prepare to move into the field
7.1.3 Moving the machine using the forward lever
Move the machine forward
Brake the machine
Stop the machine
Move the machine in reverse
7.1.4 Hang the straw guide apron at height
7.2 Engine
7.2.1 Adjusting the diesel engine speed
7.2.2 Connect the diesel engine
7.2.3 Disconnect the diesel engine
7.3 Chassis
7.3.1 Submit a report
7.3.2 Driving characteristics
7.3.3 Towing the machine
7.3.4 Forward towing
7.3.5 Towing in reverse
7.4 Brake
7.4.1 Activate the parking brake
7.4.2 Deactivate the parking brake.
7.4.3 Foot brake
7.4.4 Park the machine
7.5 Management
7.5.1 Lead
7.5.2 Adjusting the steering column
7.6 Cabin / Driving position
7.6.1 Put on the seat belt*
7.6.2 Adjusting the driver’s seat with mechanical suspension (optional equipment)
7.6.3 Adjusting the driver’s seat with air suspension (optional equipment)
7.6.4 Commissioning the air conditioning
7.6.5 Connect the air conditioning automation
7.6.6 Automatically regulate the temperature in the cabin
7.6.7 Manually adjust the cabin temperature
7.6.8 Adjust the air conditioning air flow
7.6.9 Eliminate fogging on cabin windows
7.6.10 Display the outside temperature
7.6.11 Change temperature display to °Fahrenheit
7.6.12 Adjusting the starting assist mirror (additional equipment)
7.7 Power group
7.7.1 Reversing the front attachment / power unit
7.7.2 Connect the power supply (control console)
7.7.3 Disconnect the power supply (control console)
7.7.4 Disconnect the power group (multifunction handle)
7.8 Ground guidance
7.8.1 Ground guidance variants
CONTOUR variant
AUTO CONTOUR variant
7.8.2 Cutting height regulation – memorize cutting height/ground pressure
7.8.3 Cutting height preselection – save cutting height
7.8.4 Read position display – ground pressure
7.8.5 Position display – read cutting height
7.9 Threshing bodies
7.9.1 Connecting the beatrs
7.9.2 Disconnect the threshing elements
7.9.3 Adjusting the concave (AVERO 240)
7.9.4 Adjusting the concave (AVERO 160)
7.9.5 Connect/disconnect the trimming hatch (AVERO 240)
7.9.6 Installing/removing the deburring bats (AVERO 160) (additional equipment)
7.9.7 Install/remove the threshing segment (AVERO 240)
7.9.8 Eliminate the winding on the beater (AVERO 240)
7.9.9 Eliminate the winding on the beater (AVERO 160)
7.9.10 Adjust the mixer speed (beater variator)
7.9.11 Adjusting the beater speed (beater chain drive)
7.10 Separation
7.10.1 Adjust the anti-splash fabric
7.10.2 Observe the straw jam warning behind the separation
7.10.3 Set separation flow control display
7.11 Cleaning
7.11.1 Manually adjust the grids
7.11.2 Adjust the fan speed
7.11.3 Adjust the ventilation hatch
7.11.4 Set the cleaning flow control display
7.12 Deposit of harvested product / Deposit of straw
7.12.1 Commissioning the straw chopper (pivot the scattering deflector plate to the chopping position)
7.12.2 Put the straw chopper out of service (pivot the scattering deflector plate to the windrowing position)
7.12.3 Pivot the scattering deflector plate
Pivot the scattering deflector plate
7.12.4 Adjust the counter-knife (standard straw chopper)
7.13 Grain recovery
7.13.1 Adjusting the hopper auger cover plates (from machine No. …)
7.13.2 Adjust the cover plate of the hopper filling auger (AVERO 160)
7.13.3 Check the return of the oats
7.13.4 Pivot the hopper discharge tube outwards/inwards
7.13.5 Connect/disconnect hopper drain
7.14 Assembly parts, bodywork
7.14.1 Pivot the front ladder
Road position, front ladder
Up to machine No….
From machine No….
Front ladder access position
7.14.2 Adjust the rear scale
8 Incidents and remedies
8.1 Motor
8.1.1 Diesel engine
8.1.2 Drain fuel from fuel tank
8.1.3 Bleeding air from the fuel system
8.1.4 Diesel engine failure and solution
8.1.5 Starting assistance (12 V)
Starting assistance (12 V)
Start the diesel engine externally
8.2 Electrical system / Electronics
8.2.1 Open the basic central electrical system
8.2.2 Shut down the basic central electrical system
8.2.3 Open the central roof electrical system
8.2.4 Close the central roof electrical system
8.2.5 Basic central electrical system
8.2.6 Central roof electrical system
8.2.7 Vehicle main fuse
8.2.8 Central base/roof electrical system power fuse
8.3 Cabin / Driving position
8.3.1 Air conditioning automation error code table
8.3.2 Air conditioning, failure and solution
8.4 Front tool
8.4.1 Front tool
8.5 Power group
8.5.1 Power group, fault and solution
8.6 Threshing bodies
8.6.1 Faults and solutions, threshing bodies
8.6.2 Drummer
8.7 Separation
8.7.1 Faults and solutions, separation
8.8 Cleaning
8.8.1 Cleaning, failure and solution
8.9 Deposit of harvested product / Deposit of straw
8.9.1 Harvest deposit / Straw deposit, failure and solution
8.10 Grain recovery
8.10.1 Grain recovery, failure and solution
8.10.2 Install the hopper drain shear bolt
9 Maintenance
9.1 General information
9.1.1 General safety instructions regarding maintenance
9.1.2 Diesel engine
9.1.3 Clean the engine compartment and hazardous areas
9.1.4 Belt
9.1.5 Drives
9.1.6 Correct chain tension
9.1.7 Screw
9.1.8 Lubrication
9.1.9 Cleanliness of lubricants
9.1.10 Brakes
9.1.11 Wheels / tires
9.1.12 Hydraulic system
9.1.13 Electrical system
9.1.14 Air conditioning
9.1.15 Safety devices
9.1.16 Spare parts
9.1.17 Unbalance
9.1.18 Welding work on the combine harvester
9.1.19 Clean glued surfaces
9.1.20 Tips for winter storage measures for the combine harvester
9.1.21 Coolant
9.2 Operating consumables
9.2.1 Lubricants
9.3 Maintenance intervals
9.3.1 Application of maintenance intervals
9.3.2 Before the start of the campaign
9.3.3 After the first 10 serves
9.3.4 After the first 100 hours of service
9.3.5 After the first 500 hours of service
9.3.6 Every 10 operating hours or every day
9.3.7 Every 50 operating hours
9.3.8 Every 100 operating hours
9.3.9 Every 250 operating hours
9.3.10 Every 500 operating hours or every year
9.3.11 Every 1000 operating hours
9.3.12 every 2 years
9.3.13 every 5 years
9.3.14 after harvest
9.4 Engine
9.4.1 Clean around the diesel engine
9.4.2 Close / open the fuel system shut-off valve
9.4.3 Clean the fuel separator bowl filter
9.4.4 Draining condensation water from the fuel pre-filter (standard equipment)
9.4.5 Replacing the fuel pre-filter (standard equipment)
9.4.6 Drain the condensation water from the fuel pre-filter (additional equipment)
9.4.7 Replacing the fuel pre-filter (additional equipment)
9.4.8 Replace the additional fuel filter (CATERPILLAR C-6.6) (additional equipment)
9.4.9 Replace the CATERPILLAR C-6.6 fuel filter
9.4.10 Check the diesel engine oil level
9.4.11 Replace diesel engine oil/oil filter
9.4.12 Check the coolant level in the radiator
9.4.13 Check the dosage of the coolant mixture
9.4.14 Drain the coolant from the radiator
9.4.15 Drain the coolant from the radiator
9.4.16 Pour the coolant from the radiator
9.4.17 Prepare the air gun for cleaning the cooling units
9.4.18 Clean the radiator screen
9.4.19 Clean the cooling unit
9.4.20 Replace coolant hoses
9.4.21 Clean / replace the air filter of the diesel engine with plastic housing
9.4.22 Replace the safety cartridge of the diesel engine air filter with plastic housing
9.4.23 Clean the air filter suction grille
9.4.24 Replace the air suction hoses
9.4.25 Tighten the air suction hose clamps
9.5 Chassis
9.5.1 Wheels / tires
9.5.2 Check the tightening torque of the wheel nuts/screws
9.5.3 Clean around the drive axle gearbox
9.5.4 Check the oil level in the drive axle axle box
9.5.5 Drain the oil from the drive axle axle box
9.5.6 Pour the oil into the drive axle axle box
9.5.7 Check the oil level of the drive axle gearbox
9.5.8 Change the oil from the drive axle gearbox
9.5.9 Pour oil into the drive axle gearbox
9.6 Brake
9.6.1 Check the brake fluid level
9.6.2 Checking the brake shoes
9.7 Orders
9.7.1 Left side drive diagram AVERO 240 / 160
9.7.2 AVERO 240 / 160 right side drive diagram
9.7.3 Adjust the belt (R01)
9.7.4 Adjust the belt (R02)
AVERO 240
AVERO 160
9.7.5 Adjust the belt (R03)
9.7.6 Adjust the belt (R04)
9.7.7 Adjust the belt (R05)
9.7.8 Adjust the belt (R06)
9.7.9 Adjust the belt (R07)
9.7.10 Adjust the belt (R08)
9.7.11 Adjust the belt (R09)
9.7.12 Adjust the belt (R10)
9.7.13 Adjust the belt (R11)
9.7.14 Adjust the belt (R12)
9.7.15 Adjust the belt (R15)
9.7.16 Adjust the belt (R16)
9.7.17 Remove the belt (R40)
9.7.18 Install the belt (R40)
9.7.19 Adjust the belt (R40)
9.7.20 Remove the belt (R41)
9.7.21 Install the belt (R41)
9.7.22 Adjust the belt (R41)
9.7.23 Remove the belt (R42)
9.7.24 Install the belt (R42)
9.7.25 Adjust the belt (R42)
9.7.26 Remove the belt (R43)
9.7.27 Install the belt (R43)
9.7.28 Adjust the belt (R43)
9.7.29 Remove the chain (K55)
9.7.30 Install the chain (K55)
9.7.31 Adjust the chain (K55)
9.7.32 Remove the chain (K56)
9.7.33 Install the chain (K56)
9.7.34 Adjust the chain (K56)
9.7.35 Remove the chain (K57)
9.7.36 Install the chain (K57)
9.7.37 Adjust the chain (K57)
9.7.38 Remove the chain (K58)
9.7.39 Install the chain (K58)
9.7.40 Adjust the chain (K58)
9.8 Hydraulic system
9.8.1 Relieve the pressure accumulator
9.8.2 Checking the hydraulic system oil level
9.8.3 Replace the oil / oil filter / suction strainer / air filter of the hydraulic system
9.8.4 Clean the hydraulic tank filling screen
9.8.5 Bleed the air from the hydraulic cylinder for transverse regulation of the cutting deck
9.9 Electrical system / Electronics
9.9.1 Check the battery acid level
9.10 Cabin / Driving position
9.10.1 Clean/replace the cabin air filter
9.10.2 Clean the cabin forced air filter
9.10.3 Clean the units in the cabin roof
9.10.4 Check the humidity saturation of the air conditioning refrigerant
9.11 Power group
9.11.1 Adjusting the feed chains
9.11.2 Adjusting the feed chain friction torque limiter
9.11.3 Check the friction plates on the feed channel
9.12 Separation
9.12.1 Checking the anti-splash fabric
9.13 Deposit of harvested product / Deposit of straw
9.13.1 Check the straw chopper
9.13.2 Replace the articulated knives of the straw chopper
Replace worn hinged knives
Example: replacing the articulated knives located on the outside
Example: replacing the articulated knives located inside
Replace articulated cereal knives
Replace articulated corn knives
9.14 Grain recovery
9.14.1 Adjusting the grain elevator chain
9.14.2 Adjusting the grain elevator chain
9.14.3 Cleaning the auger buckets
9.14.4 Clean the hopper
9.14.5 Hopper discharge tube: adjust road position support
9.15 Assembly parts, bodywork
9.15.1 Checking the fire extinguisher
9.15.2 Check the cleanliness of the machine
9.15.3 Check the tightness of the hydraulic system
9.15.4 Check the tightness of the gearbox
9.16 Lubrication plan
9.16.1 Lubrication points – 10 o’clock left side
9.16.2 Lubrication points – 10 o’clock right
9.16.3 Lubrication points – 50 o’clock left
9.16.4 Lubrication points – 50 o’clock right
9.16.5 Lubrication points – 100 h left
9.16.6 Lubrication points – 100 h on the right
9.16.7 Lubrication points – 500 h left
9.16.8 Lubrication points – 500 h right
10 Decommissioning and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 CE declaration of conformity
11.1 AVERO 240 / 160 – Types 451 / 450
11.1.1 CE declaration of conformity