Claas Dominator 130 (456) Combines Repair Manual FR

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00 0300 647 0.pdf

00 0300 647 0.pdf:

DOMINATOR 130
Contents
Introduction
General informations
Use of the Notice
Texts and illustrations
Classification by module structure
Seek and find
Directions
Abbreviations
Specialized terms
Validity of the notice
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Conical ring connections
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Clamping sleeve
Disassembly
Assembly
Clamping sleeve version (1)
Clamping sleeve version (2)
Circlips
Threaded fittings with cutting ring
To screw
Sealing failure of the cutting ring connection
Bicone ring screw connections
Hydraulic flexible lines
Hose routing
Drive Belt / Drive Chains
Diesel motor
Generator
Spare parts
Cause of damage
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw connections
Tightening torques for tube supports with O-ring
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
Tightening torques for tires
Technical characteristics
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number)
Security
General informations
To respect
Warning pictogram
Signal word
General safety instructions and accident prevention instructions
General safety and accident prevention regulations, combine harvester
First aid measures
Deposit of harvested product / Deposit of straw
Exit the machine
Chopping device, combine harvester
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Air conditioner
Pressure accumulator
Battery cut-off switch
Install the safety support of the supply channel
Place the machine on jack stands
Stop the machine
Welding work
01 Motor
0102 Complete set
Diesel motor
Preparing for work
Special tool
Technical characteristics
To set down
0105 Engine suspension
0110 Motor housing
0115 Rotating parts
0120 Cylinder head – Valves – Distribution
0125 Injection system, fuel supply
Fuel tank
Preparing for work
Special tool
Technical characteristics
To set down
Fuel lines
Technical characteristics
Assembly tips
0130 Lubrication system
0135 Cooling system
Fan blade
Technical characteristics
To set down
Preparing for work
Technical characteristics
Engine radiator
Preparing for work
Technical characteristics
To set down
Engine radiator lines
Preparing for work
Technical characteristics
Assembly tips
Compensation tank
Preparing for work
Technical characteristics
Assembly tips
Belts (R43)
Technical characteristics
Belts (R44)
Technical characteristics
0140 Exhaust device
Exhaust pipe
Preparing for work
Technical characteristics
To set down
0145 Air suction
Air filter
Technical characteristics
Assembly tips
Air suction lines
Technical characteristics
Assembly tips
Charge air cooler
Technical characteristics
To set down
Charge air cooler lines
Technical characteristics
Assembly tips
0150 Engine assembly parts
0155 Engine controls
02 Transmission – Clutch – Cardan shaft
0210 Oscillation damper
Vibration damper
0215 Mechanical clutch
Undercarriage clutch
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Remove the clutch control
Install the clutch control
03 Chassis
0315 Drive axle
Wheel studs
Preparing for work
Special tool
Technical characteristics
To set down
Drive axle
Preparing for work
Technical characteristics
Transaxle
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Transaxle
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Adjust the gear shift
Differential
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
Clutch cover
0320 Steering axle
Identify the steering axle
Technical characteristics
Steering axle
Preparing for work
Special tool
Technical characteristics
To set down
Steering axle
Preparing for work
Special tool
Technical characteristics
To set down
Steering axle
Preparing for work
Special tool
Technical characteristics
To set down
0335 Advance command
Belts (R17)
Technical characteristics
Drive pulley, belt (R17)
Driven pulley, belt (R17)
Tensioner pulley, belt (R17)
Technical characteristics
Belts (R18)
Technical characteristics
Drive pulley, belt (R18)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Driven pulley, belt (R18)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Hydraulic cylinder of the travel variator (3101)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Travel variator distribution block (6038)
Preparing for work
Special tool
Technical characteristics
Assembly tips
04 Brake
0405 Service brake
Service brake on the drive axle side
Preparing for work
Special tool
Technical characteristics
Remove the brake shoes
Install the brake shoes
Remove brake cylinder (3107)
Install the brake cylinder (3107)
Remove the brake drum
Install the brake drum
Adjust the service brake
Service brake, cabin side
Preparing for work
Technical characteristics
Remove the brake master cylinder (3165 / 3166)
Install the brake master cylinder (3165 / 3166)
Bleed air from service brake
Special tool
Bleed air from service brake (operated by foot force)
0415 Parking brake
Parking brake
Preparing for work
Special tool
Technical characteristics
Remove the brake shoes
Install the brake shoes
Remove the cable
Lay the cable
Adjust the parking brake
05 Management
0505 Steering
Direction
Preparing for work
Special tool
Technical characteristics
Remove the steering wheel
Install the steering wheel
Remove the steering column
Install the steering column
Remove steering unit (6009)
Install the steering unit (6009)
Steering Axle Hydraulic Cylinder (3023)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Steering Axle Hydraulic Cylinder (3023)
Preparing for work
Special tool
Technical characteristics
Assembly tips
08 Orders
0800 Drive scheme
Left side training scheme
Right side drive scheme
0808 Main command
Motor force output
Preparing for work
Technical characteristics
To set down
Motor force output driven pulley
Special tool
Technical characteristics
To set down
0809 Hydraulic control
Belts (R05)
Technical characteristics
Drive pulley, belt (R05)
Driven Pulley, Belt (R05)
Technical characteristics
To set down
0814 Intermediate shaft control
Intermediate grain recovery shaft
Technical characteristics
To set down
0821 Power group control
Belts (R01)
Technical characteristics
Drive pulley, belt (R01)
Technical characteristics
To set down
Driven Pulley, Belt (R01)
Special tool
Technical characteristics
Assembly tips
Tensioner roller, belt (R01)
Technical characteristics
Torque limiter, upper shaft, power chain
Preparing for work
Special tool
Technical characteristics
Remove the torque limiter
Disassemble the torque limiter
Assemble the torque limiter
Install the torque limiter
Belts (R02)
Technical characteristics
Drive pulley, belt (R02)
Preparing for work
Technical characteristics
To set down
Driven Pulley, Belt (R02)
Tensioner roller, belt (R02)
Technical characteristics
0841 Threshing gear control
Belt (R03)
Technical characteristics
Drive pulley, belt (R03)
Driven Pulley, Belt (R03)
Preparing for work
Technical characteristics
To set down
Tensioner roller, belt (R03)
Technical characteristics
Belts (R42)
Technical characteristics
Drive pulley, belt (R42)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Driven pulley, belt (R42)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Beater variator hydraulic cylinder(3011)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Chain (K58)
Technical characteristics
Drive sprocket, chain(K58)
Preparing for work
Technical characteristics
To set down
Driven sprocket, chain (K58)
Preparing for work
Technical characteristics
To set down
Chain tensioner sprocket (K58)
Technical characteristics
Assembly tips
0842 Separation command
Belts (R09)
Technical characteristics
Drive pulley, belt (R09)
Technical characteristics
To set down
Driven Pulley, Belt (R09)
Special tool
Technical characteristics
To set down
Tensioner pulley, belt (R09)
Preparing for work
Technical characteristics
Belt (R10)
Technical characteristics
Drive pulley, belt (R10)
Driven pulley, belt (R10)
Special tool
Technical characteristics
To set down
Tensioner pulley, belt (R10)
Preparing for work
Technical characteristics
Reversing pulley, belt (R10)
Preparing for work
Technical characteristics
0843 Cleaning command
Belts (R06)
Technical characteristics
Drive pulley, belt (R06)
Driven Pulley, Belt (R06)
Tensioner pulley, belt (R06)
Technical characteristics
Belts (R07)
Technical characteristics
Drive pulley, belt (R07)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Driven Pulley, Belt (R07)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Fan adjustment
Technical characteristics
To set down
Belts (R08)
Technical characteristics
Drive pulley, belt (R08)
Driven Pulley, Belt (R08)
Preparing for work
Technical characteristics
To set down
Driven Pulley, Belt (R08)
Special tool
Technical characteristics
To set down
Driven Pulley, Belt (R08)
Special tool
Technical characteristics
To set down
Tensioner pulley, belt (R08)
Technical characteristics
Reversing pulley, belt (R08)
Technical characteristics
0860 Straw deposit order
Belts (R40)
Technical characteristics
Drive pulley, belt (R40)
Technical characteristics
Driven pulley, belt (R40)
Preparing for work
Technical characteristics
To set down
Tensioner pulley, belt (R40)
Technical characteristics
Reversing pulley, belt (R40)
Technical characteristics
Belts (R41)
Technical characteristics
Drive pulley, belt (R41)
Technical characteristics
Driven Pulley, Belt (R41)
Tensioner pulley, belt (R41)
Technical characteristics
0861 Grain recovery command
Belts (R04)
Technical characteristics
Drive pulley, belt (R04)
Driven Pulley, Belt (R04)
Special tool
Technical characteristics
To set down
Tensioner roller, belt (R04)
Technical characteristics
Chain (K55)
Technical characteristics
Drive sprocket, chain(K55)
Special tool
Technical characteristics
To set down
Driven sprocket, chain (K55)
Special tool
Technical characteristics
To set down
Hopper discharge tube cardan shaft
Hopper discharge tube drive shaft
09 Hydraulic system
0900 Hydraulic system General
Hydraulics, general
Preparing for work
Special tool
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Generate a vacuum in the hydraulic tank (1010)
0910 Pumps
Hydraulic pump (2005 / 2018)
Preparing for work
Special tool
Technical characteristics
To set down
0915 Hydraulic circuit
Turning passage (4041)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
0920 Valves
6-way/9-position multifunction valve (6037)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Working hydraulic system pressure limiter (7003)
10 Electrical/electronic system
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
1005 Power supply
Technical characteristics
Assembly tips
1010 Central electrical system
Central electrical system
Technical characteristics
12 Cabin – Driving position
1230 Headquarters
Driver’s seat
Technical characteristics
To set down
1235 Cabin heater
Heat exchanger
Preparing for work
Special tool
Technical characteristics
To set down
Regulating valve
Technical characteristics
1240 Air conditioning
Air conditioning, general
Preparing for work
Special tool
Technical characteristics
Commissioning
Vacuum/fill refrigerant
Flush the air conditioning
Evaporator
Special tool
Technical characteristics
To set down
Expansion valve
Preparing for work
Special tool
Technical characteristics
To set down
Capacitor
Special tool
Technical characteristics
To set down
Air conditioning compressor
Special tool
Technical characteristics
To set down
Filter dryer
Special tool
Technical characteristics
To set down
Thermostatic switch (Z024)
Air conditioning lines
Special tool
Technical characteristics
Assembly tips
20 Harvest feeding
2002 Front tool
Hydraulic valve for horizontal reel adjustment (6039)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Flow divider (7069)
21 Power group
2110 Conveyor
Feed channel
Preparing for work
Technical characteristics
Remove the feed channel
Lay the supply channel
Replace power chains
Replace the support slats
Inversion
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Hydraulic Cylinder Reversing Drive (3053)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Hydraulic cylinder raise/lower the front tool (3051)
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Reversing distribution block
Preparing for work
Special tool
Technical characteristics
Assembly tips
2120 Rolls
Reversing cylinder
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Upper shaft
Preparing for work
Special tool
Technical characteristics
To set down
Intermediate shaft
Special tool
Technical characteristics
To set down
41 Threshing bodies
4105 Beater housing
Destoner bin
Technical characteristics
To set down
4120 Drummer
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Left side beater bearing
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Right side beater bearing
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
4125 Concave
Preparing for work
Special tool
Technical characteristics
To set down
4130 Straw puller
Straw puller
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Left side straw pump bearing
Preparing for work
Special tool
Technical characteristics
To set down
Right side straw pump bearing
Preparing for work
Special tool
Technical characteristics
To set down
4140 Return of potatoes
Return of the oats
Preparing for work
Technical characteristics
Remove the chain from the grain elevator
Install the elevator chain
Remove the harvest elevator
Exploded view of the grain elevator
Assembling the harvest elevator
Install the harvest elevator
Remove the upper auger from the harvest elevator
Install the upper waste return auger
Remove the lower waste return auger
Install the lower waste return screw
Remove the leg of the grain elevator
Install the leg of the grain elevator
42 Separation
4210 Shakers
Preparing for work
Technical characteristics
To set down
Front shaker crankshaft
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Rear shaker crankshaft
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Aerator shaker
Preparing for work
Technical characteristics
Remove the aerator shaker crankshaft
Disassemble the aerator shaker crankshaft
Assemble the aerator shaker crankshaft
Install the aerator shaker crankshaft
Remove the scraper plate
Install the scraper plate
43 Cleaning
4310 Prep table
Preparation table
4320 Grids / Cleaning box
Cleaning box
Preparing for work
Technical characteristics
Remove the upper rack frame with the preparation table (frame)
Install the upper rack frame with the preparation table (frame)
Remove the lower grille frame
Install the lower grille frame
Place the cleaning shoe in the central position
Drive by swinging rod
Technical characteristics
Remove the balancer drive shaft
Install the balancer drive shaft
Upper grille hinge
Preparing for work
Special tool
Technical characteristics
To set down
Purge the air
3-D hydraulic pendulum control valve (6001)
Preparing for work
Special tool
Technical characteristics
Assembly tips
3-D cleaning shoe control hydraulic cylinder (3001)
Preparing for work
Special tool
Technical characteristics
Assembly tips
4325 Cleaning fan
Technical characteristics
Remove fan bearing
Installing the fan bearing
Remove the fan
Install the fan
60 Removal of harvested product / removal of straw
6010 Straw chopper
Straw chopper, knife holder drum
Technical characteristics
To set down
Left side straw chopper bearing
Preparing for work
Special tool
Technical characteristics
To set down
Right side straw chopper bearing
Preparing for work
Special tool
Technical characteristics
To set down
6015 Straw spreader
Scatterer
Technical characteristics
To set down
61 Grain recovery
6115 Filling the hopper
Hopper filling
Preparing for work
Special tool
Technical characteristics
Remove the grain elevator chain
Install the grain elevator chain
Remove the grain elevator (lower part)
Install the grain elevator (lower part)
Removing the Grain Elevator Head
Installing the grain elevator head
Remove the grain elevator foot
Install the grain elevator foot
Remove the hopper filling screw
Installing the hopper filling screw
Remove the lower grain auger
Install the lower grain auger
Remove the upper shaft from the grain elevator head
Install the upper shaft of the grain elevator head
Hopper filling
Preparing for work
Special tool
Technical characteristics
Remove the grain elevator chain
Install the grain elevator chain
Remove the grain elevator
Install the grain elevator
Remove the grain elevator foot
Install the grain elevator foot
Remove the agitator shaft
Install the agitator shaft
Remove the lower grain auger
Install the lower grain auger
Remove the upper shaft from the grain elevator head
Install the upper shaft of the grain elevator head
6120 Emptying the hopper
Hopper emptying
Preparing for work
Special tool
Technical characteristics
Remove the hopper drain auger
Install the hopper drain auger
Remove the auger from the hopper drain tube
Install the hopper drain tube auger
Remove the hopper drain tube
Install the hopper drain tube
Remove the cardan shaft
Disassemble the cardan shaft
Assemble the cardan shaft
Install the cardan shaft
Remove drive shaft
Install the drive shaft
Hopper Drain Tube Hydraulic Cylinder (3020)
Special tool
Technical characteristics
Assembly tips
Hydraulic Cylinder Swivel Hopper Drain Tube (6019)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Check then adjust the pressure limiter of the working hydraulics (7003)
Working hydraulic system pressure limiter (7003)
Preparing for work
Special tool
Technical characteristics
Assembly tips
Check then adjust the pressure limiter of the working hydraulics (7003)