Claas Convio Flex 1230-770 (593) Combines Repair Manual FR

File List:

00 0303 798 2.pdf

00 0303 798 2.pdf:

Repair instructions
Contents
Introduction
General instructions
Validity of the notice
Repair manual information
Use of the instructions
Classification in module/group structure
Seek and find
Directions
General repair instructions
Technical characteristics
Tips for correct repair
Cause of damage
Drive Belt / Drive Chains
Self-locking screws
Liquid screw brake
Lip rings with spring
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removing version A
Removing version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Progressive ring screw connections on hydraulic lines
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Operating consumables
Welding work
ESD protective measures
Special tool
ESD protective measures
Inspection and repair advice
Tightening torques
Screw types according to CLAAS factory standard CN 02 5000
Description of the screw type
Tolerance class
Tightening instruction
Tightening torques for metric ISO thread
Tightening torques for metric precision threads
Tightening torques for hydraulic screw connections with cutting ring
Tightening torques for pipe fittings with conical sealing fitting and hydraulic fittings with soft sealing gasket
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for form E cover screws
Tightening torques for hydraulic screwed socket SDS form F and sealing screw
Tightening torques for hydraulic screwed coupling SDE form F, adjustable
Tightening torques for hydraulic screwed coupling SDS form H
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic screwed coupling form C, conical thread
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for threaded rods / calibrated holes
Tightening torques for threaded bolts and special screws
Tightening torques for hydraulic components
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly tips
Tangent screw clamps
Worm screw clamps with spring washers
Hose clamps with round bolts
Tightening torques for hose clamps with round bolts
Security
General instructions
Warning pictogram
To respect
Signal word
General safety and accident prevention instructions
First aid measures
Risk of injury from hydraulic fluid
Exit the machine
Stop the machine
Place the machine on jack stands
Adjustment and maintenance work
Pressure accumulator
Safety tips
Warning stickers and warnings
Requirements for specialized personnel
Children in danger
Dangerous areas of the machine
Passenger instructor during work
Risk of injury from rotating shafts
Construction modifications on the machine
Optional equipment and spare parts
Controlling the machine in operation
Technical condition
Respect the technical threshold values
Danger due to machine elements continuing to operate by inertia
Maintain safety devices in operational capacity
Personal protective equipment
Wear suitable clothing
Remove dirt and loose objects
Park and store the machine safely
Unsuitable operating consumables
Safe handling of operating consumables and secondary consumables
Environmental protection and disposal
Never put chemicals in the cabin
Avoiding fires
Fatal electrical discharges from overhead power lines and lightning strikes
Electrical discharge from the electrical system
Noise can harm your health
Machine parts under stress
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Work only when the machine is stopped
Risks during repair work
Machine elements recorded and loads
Risks due to welding work
Check and charge the battery
Preparations for emergency cases
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
02 Gearbox – Clutch – Cardan shaft
0230 Mechanical gearbox
Gearbox, overview
Technical characteristics
Transfer box
Technical characteristics
Preparing for work
Special tool
Assembly tips
Remove transfer case
Disassemble
To assemble
Install the transfer case
0260 Cardan shaft
Main drive cardan shaft
Technical characteristics
To set down
Cardan shaft
Technical characteristics
Preparing for work
Disassemble
To assemble
05 Management
0510 Automatic steering
LASER PILOT support
Technical characteristics
Preparing for work
Assembly tips
To set down
08 Orders
0800 Drive scheme
Training scheme
Technical characteristics
Assembly tips
0814 Intermediate shaft control
Overview of intermediate shafts
Technical characteristics
Left side intermediate shaft
Technical characteristics
Preparing for work
Assembly tips
Remove the left side intermediate shaft
Disassemble the left side intermediate shaft
Assemble the left side intermediate shaft
Install the left side intermediate shaft
Intermediate shaft in the center
Technical characteristics
Preparing for work
Assembly tips
Remove the intermediate shaft in the center
Disassemble the middle intermediate shaft
Assemble the intermediate shaft in the center
Install the intermediate shaft in the center
Right side intermediate shaft
Technical characteristics
Preparing for work
Preparing for work
Assembly tips
Remove the right/left intermediate shaft
Disassemble the intermediate shaft
Assemble the intermediate shaft
Install the intermediate shaft on the right side
09 Hydraulic system
0900 Hydraulic system General
Risks of damage to the hydraulic system
Special tool
Hydraulics, general
Preparing for work
Special tool
Damage to the hydraulic system
Check the pressure accumulator
Overview of hydraulics
Technical characteristics
0910 Pumps
Overview of hydraulics
Center Conveyor Drive Pump (2113)
Technical characteristics
Assembly tips
Preparing for work
To set down
Conveyor Drive Pump Left – Right (2114)
Technical characteristics
Assembly tips
Preparing for work
To set down
0915 Hydraulic circuit
Multicoupler
Technical characteristics
Preparing for work
Repair kit
Auxiliary tool
Remove the coupling fitting
Disassemble the coupling fitting
Assemble the coupling fitting
Install the coupling fitting
0920 Valves
Valve block
Technical characteristics
Assembly tips
Before removing any valve/valve:
After installation of any valve/gate:
0930 Cylinders
Bleed air from hydraulic cylinders
Feed auger
Horizontal adjustment of the reel
Reel height adjustment
Adjusting the cutting deck
10 Electrical and electronic systems
1000 Electrical system / Electronics general
Electrical system / electronic system, general
Special tool
Prepare for welding work
Technical characteristics
Electrical system overview
Technical characteristics
1012 Modules – Sensors
Technical characteristics
To set down
20 Harvest feeding
2010 Cutting deck extension
CONVIO cross arm
Technical characteristics
Preparing for work
Assembly tips
To set down
CONVIO FLEX cross arm
Technical characteristics
Preparing for work
Assembly tips
To set down
Hydraulic cylinder for adjusting the cutting deck
Technical characteristics
Preparing for work
To set down
Wear pads
Technical characteriscs
To set down
2015 Reel / Equazer
Technical characteristics
Left side reel
Technical characteristics
To set down
Right side reel
Technical characteristics
To set down
Control rollers
Technical characteristics
Assembly tips
To set down
Running rails
Technical characteristics
Assembly tips
To set down
Reel hub star
Technical characteristics
To set down
Reel fingers
Assembly tips
Tooth holder tube
Technical characteristics
Assembly tips
Disassemble
To assemble
Left side reel bearing
Technical characteristics
Remove the left side reel bearing
Install the left side reel bearing
Reel bearing in center
Technical characteristics
Remove the reel bearing in the center
Install the reel bearing in the center
Right side reel bearing
Technical characteristics
Remove the right side reel bearing
Install the reel bearing on the right side
Reel drive
Technical characteristics
To set down
Reel drive chain
Technical characteristics
To set down
Reel drive output gear
Technical characteristics
To assemble
To set down
Reel, drive, drive sprocket
Technical characteristics
Install/adjust
Hydraulic reel drive motor
Technical characteristics
To set down
Hydraulic cylinder for vertical adjustment of the reel
Technical characteristics
Preparing for work
To set down
Bleed air from outer reel vertical adjustment hydraulic cylinder
Hydraulic cylinder for horizontal adjustment of the reel
Technical characteristics
Preparing for work
Assembly tips
Reel vertical position sensor
Technical characteristics
Assembly tips
Left side reel support arm
Technical characteristics
Preparing for work
Assembly tips
Remove the left side support arm
Install the left side support arm
Central support arm of the reel
Technical characteristics
Preparing for work
Remove the central support arm
Install the central support arm
Right side reel support arm
Technical characteristics
Preparing for work
Assembly tips
Remove the right side support arm
Install the right side support arm
Safety distance of the reel support arms
Technical characteristics
Assembly tips
2030 Rapeseed equipment
Hydraulic rapeseed saw drive pump (2022)
Technical characteristics
Preparing for work
Assembly tips
To set down
Hydraulic motor for driving rapeseed saws (2020 / 2021)
Technical characteristics
Preparing for work
Assembly tips
To set down
21 Power group
2140 Feed auger
Feed auger
Technical characteristics
Preparing for work
To set down
Cardan shaft for driving the feed auger
Technical characteristics
To set down
Feed worm bearing
Technical characteristics
Preparing for work
Special tool
Remove the left side bearing
Remove flange shaft
Remove the right side bearing
Install the right side bearing
Install the flange shaft
Install the left side bearing
Adjustment shaft
Assembly advice
Feed screw bearing
Technical characteristics
Preparing for work
Assembly tips
Remove the left side bearing
Remove the left side bearing
Install the left side bearing
Feed auger hydraulic motor
Technical characteristics
Preparing for work
Assembly tips
Remove the left side feed screw
Install the hydraulic motor on the left side
2145 Loading belt
Conveyor in the center
Assembly advice
Left side conveyors
Assembly advice
Right side conveyors
Assembly advice
Voltage unit
Technical characteristics
Assembly tips
To set down
Center conveyor hydraulic drive motor (2112)
Technical characteristics
Preparing for work
Assembly tips
To set down
Hydraulic conveyor drive motor (2092-2093)
Technical characteristics
Preparing for work
Assembly tips
To set down
23 Reaper
2305 Cutting bar
Cutting bar, general
Assembly tips
Knife drive cardan shaft
Technical characteristics
Disassemble
To assemble
To set down
Planetary gear
Technical characteristics
Preparing for work
Disassemble
To assemble
Check gearbox clearance
To set down
Left side corner gear box
Technical characteristics
Preparing for work
Assembly tips
Remove the left side corner gear box
Install the left side corner gear box
Right side corner gear box
Technical characteristics
Preparing for work
Assembly tips
Remove the right side corner gear box
Install the right side corner gear box
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR feeler sensor
Technical characteristics
AUTO CONTOUR probe
Technical characteristics
Disassemble
To assemble
To set down
80 Assembly parts, bodywork
8005 Chassis
Stabilizing wheels
Technical characteristics
Preparing for work
Assembly tips
To set down
8010 Lock
Lockdown
Technical characteristics
Assembly tips
8020 Balustrades / Safety devices
Left side side cover
Technical characteristics
Assembly tips
Right side side hatch
Technical characteristics
Assembly tips
Left side protection
Technical characteristics
Assembly tips
Right side protection
Technical characteristics
Assembly tips