Claas Jaguar 980-930 (494) Forage Harvesters Repair Manual FR

File List:

00 0288 603 2.pdf
00 0294 911 7.pdf
00 0296 317 1.pdf
00 0296 339 1.pdf
00 0296 366 1.pdf
00 0303 967 1.pdf
00 0305 072 0.pdf
00 0305 432 0.pdf
00 2308 660 0.pdf
OM 502 LA OM 460 LA.pdf

00 0288 603 2.pdf:

Contents
Bedknife Measuring Instructions
1 Actual state
1.1 Determine machine data
1.2 Sharpening and checking chopping knives
1.3 Check the counterblade
Illustrations of bedknife wear
1.4 Determine the stress state of the counterblade
2 Measures
2.1 Measure the drum radius
2.2 Measuring drum concentricity
Measuring position measurement result B – right side and left side (in the direction of travel)
Measuring position measurement result D – right side and left side (in the direction of travel)
2.3 Adjust the counterblade with CEBIS
2.4 Measuring the leverage difference
2.5 Measure the actual bedknife gap (once the adjustment process has been successfully completed)
2.6 Measure the shape of the drum across the width
2.7 Measure the pivoting torque of the bedknife support
3 Measured values ​​before the measures to be taken
Measured values ​​before the measures to be taken
4 Measures
Arrangements to take
5 Measured values ​​after the arrangements to be made
Measured values ​​after the arrangements to be made

00 0296 317 1.pdf:

MAN D2868MAN D2862
Contents
Introduction
General informations
Validity of the notice
Use of the Notice
Texts and illustrations
Classification by module structure
Seek and find
Directions
Abbreviations
Specialized terms
General repair tips
Technical specifications
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Tapered fittings
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp r Disassembly
Asssleeve bearing
Disassembly
Assembly
Clamping sleeve
Disassembly
Assembly
Circlips
Threaded fittings with cutting ring
To screw
Sealing failure of the cutting ring connection
Bicone ring screw connections
Hydraulic flexible lines
Hose routing
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number)
Security
General informations
Important
Marking of warnings and dangers
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the Common Rail system
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Rated motor characteristic data
Engine Description
Engine components
Gable Cascades
Lighting order
Engine D2868
D2862 engine
Start the engine manually
Special tool for the engine in mounted position
Special tool for the engine in disassembled position
Start the engine manually in the up position
Start the engine manually in the disassembled position
0110 Motor housing
Technical characteristics
To set down
Technical characteristics
To set down
Front crankshaft seal
Special tool
Technical characteristics
To set down
Rear crankshaft seal
Special tool
Technical characteristics
To set down
Crankcase air bleeding
Technical characteristics
Assembly tips
Steering housing cover
Technical characteristics
To set down
Flywheel housing
Technical characteristics
Assembly tips
0115 Rotating parts
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Measure the projection
Connecting rod
Technical characteristics
To set down
Cylinder liner
Special tool
Technical characteristics
To set down
Measure the projection
Crankshaft
Preparing for work
Special tool
Technical characteristics
D2868 engine variant
D2862 engine variant
D2868 engine variant
D2862 engine variant
Check axial play
Check radial clearance
To set down
D2868 engine variant
D2862 engine variant
D2868 engine variant
D2862 engine variant
Crankshaft sprocket
Special tool
Technical characteristics
To set down
Vibration damper
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Flywheel
Special tool
Technical characteristics
To set down
Replace the ring gear
Steering housing drive gears
Preparing for work
Special tool
Technical characteristics
Disassemble the intermediate gear
Assemble the intermediate gear
To set down
0120 Cylinder head – Valves – Distribution
Upper valve cover
Preparing for work
Technical characteristics
Assembly tips
Cylinder head
Preparing for work
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Rocker arm
Technical characteristics
Disassemble
To assemble
To set down
Special tool
Technical characteristics
Assembly tips
Check the valves
Adjust valve clearance
D2868 engine variant:
D2862 engine variant:
Check valve lift
Valve Springs and Valve Stem Seals
Special tool
Mercedes-Benz
Technical characteristics
To set down
Valve guide
Technical characteristics
Camshaft
Special tool
Technical characteristics
To set down
Camshaft sprocket
Technical characteristics
To set down
0125 Injection system, fuel supply
Fuel system
High pressure lines and ramp
Special tool
Technical characteristics
To set down
Injectors
Special tool
Technical characteristics
To set down
High pressure pump
Special tool
Technical characteristics
Only on engine variant D2868
Only on engine variant D2862
Only on engine variant D2862
Only on engine variant D2862
Disassemble
Disassemble the drive housing
Assemble the drive housing
To assemble
To set down
Only on engine variant D2862
Only on engine variant D2862
Only on engine variant D2862
Only on engine variant D2868
Notes after pump replacement
Fuel Lines
Special tool
Technical characteristics
Assembly tips
Hand pump
Technical characteristics
0130 Lubrication system
Lubricating oil system
Special tool
Oil modules
Technical characteristics
To set down
Remove the oil cooler
Install the oil cooler
Oil injection nozzles
Technical characteristics
Assembly tips
Oil pumps
Special tool
Technical characteristics
To set down
0135 Cooling system
Cooling liquid
Special tool
Technical characteristics
Coolant Tubes
Technical characteristics
To set down
Coolant Thermostats
Preparing for work
Technical characteristics
To set down
Coolant pump
Technical characteristics
To set down
0140 Exhaust device
Exhaust gas collector
Technical characteristics
To set down
Exhaust gas collector
Technical characteristics
To set down
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
0145 Air suction
Suction housing
Technical characteristics
To set down
0150 Engine assembly parts
Preparing for work
Technical characteristics
To set down
Remove the magnetic switch
Install the magnetic switch
Remove the starter gear
Install the starter gear
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator Drive Belt Tensioner
Technical characteristics
Assembly tips
Compressor
Technical characteristics
To set down
0155 Engine controls
Motor cable set
Assembly tips
Motor control device
Preparing for work
Technical characteristics
Assembly tips

00 0296 339 1.pdf:

Mercedes-Benz OM502LA
Contents
Introduction
General instructions
Validity of the notice
Use of the Notice
Texts and illustrations
Classification by module structure
Seek and find
Directions
Abbreviations
Specialized terms
General repair instructions
Technical specifications
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Tapered fittings
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Clamping sleeve
Disassembly
Assembly
Circlips
Threaded fittings with cutting ring
To screw
Sealing failure of the cutting ring connection
Bicone ring screw connections
Hydraulic flexible lines
Hose routing
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
Security
General instructions
Important
Marking of warnings and dangers
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Typical model
Rated motor characteristic data
Engine Description
Engine components
Lighting order
Start the engine manually
Special tool for the engine in mounted position
Special tool for the engine in disassembled position
Start the engine manually in the up position
Start the engine manually in the disassembled position
0105 Engine suspension
Fixing eyelet
Technical characteristics
0110 Motor housing
Special tool
Technical characteristics
To set down
Front crankshaft seal
Special tool
Technical characteristics
Remove the lip ring with spring
Install the lip ring with spring
Remove the cassette seal
Install the cassette seal
Rear crankshaft seal
Special tool
Technical characteristics
To set down
Crankcase cover
Special tool
Technical characteristics
To set down
Steering housing cover
Special tool
Technical characteristics
Valid for model: 942.993
To set down
Valid for model: 942.993
Steering cover
Preparing for work
Technical characteristics
To set down
Steering cover
Preparing for work
Technical characteristics
To set down
0115 Powertrain
Special tool
Technical characteristics
Disassemble
To assemble
To set down
To set down
Measure the projection
Connecting rod
Technical characteristics
To set down
Cylinder liner
Special tool
Technical characteristics
To set down
Valid for model: 458.99x
Measure the projection
Measure the cylinder bore
Crankshaft
Special tool
Technical characteristics
To set down
Crankshaft bearing ring
Special tool
Technical characteristics
To set down
Vibration damper
Special tool
Technical characteristics
To set down
Flywheel
Special tool
Technical characteristics
To set down
Replace the ring gear
Replace the bearing race
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
Cylinder head
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Rocker arm
Special tool
Technical characteristics
Assembly tips
Replace the roller pusher
Special tool
Technical characteristics
Assembly tips
Check the valves
Adjust valve clearance
Valve Springs and Valve Stem Seals
Special tool
Mercedes-Benz
Technical characteristics
To set down
Valve guide
Preparing for work
Special tool
Technical characteristics
To set down
Camshaft
Special tool
Technical characteristics
To set down
0125 Injection system, fuel supply
Fuel system
Cylinder head injection line
Special tool
Technical characteristics
Assembly tips
Cylinder head leak lines
Technical characteristics
Nozzle support combination
Special tool
Technical characteristics
To set down
Protective sleeve
Special tool
Technical characteristics
Assembly tips
Plug-in pump
Special tool
Preparing for work
Technical characteristics
To set down
Fuel pump
Preparing for work
Technical characteristics
To set down
Fuel filter housing
Technical characteristics
0130 Lubrication system
Lubricating oil system
Special tool
Oil injection nozzle
Technical characteristics
Assembly tips
Oil filter housing
Preparing for work
Technical characteristics
To set down
Oil cooler
Technical characteristics
Assembly tips
Oil pressure relief valve
Technical characteristics
Assembly tips
Oil pump
Technical characteristics
Assembly tips
0135 Cooling system
Cooling liquid
Special tool
Technical characteristics
Clean the coolant circuit
Coolant pump
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Coolant thermostat
Preparing for work
Technical characteristics
To set down
0140 Exhaust device
Exhaust gas collector
Technical characteristics
To set down
Exhaust gas collector
Technical characteristics
To set down
Exhaust collector tube
Technical characteristics
Assembly tips
Exhaust gas turbocharger suction tube
Technical characteristics
Assembly tips
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
Check axial play
Check radial clearance
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
Check axial play
Check radial clearance
Catalyst
Preparing for work
Technical characteristics
Assembly tips
0145 Air suction
Suction housing
Technical characteristics
Valid for model with exhaust gas turbochargers
Valid for the model with two exhaust gas turbochargers
To set down
Valid for the model with two exhaust gas turbochargers
Valid for model with exhaust gas turbochargers
0150 Engine assembly parts
Preparing for work
Technical characteristics
To set down
Remove the magnetic switch
Install the magnetic switch
Remove the starter gear
Install the starter gear
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator
Special tool
Technical characteristics
Generator (G002)
Generator (G002)
Generator (G003)
Generator (G003)
Generator (G003)
To set down
Generator (G002)
Generator (G002)
Generator (G003)
Generator (G003)
Generator (G003)
Remove the pulley
Install the pulley
Generator Drive Belt Tensioner
Technical characteristics
Assembly tips
Compressor
Special tool
Technical characteristics
Check oil ejection
Remove the drive wheel
Install the drive gear
Remove the cylinder head
Valid for model: 942.993
Disassemble the cylinder head
Assemble the cylinder head
Install the cylinder head
Valid for model: 942.993
Remove the piston and cylinder liner
Install the piston and cylinder liner
Remove the crankshaft and connecting rod
Install the crankshaft and connecting rod
0155 Engine controls
MR/PLD control device
Technical characteristics
Assembly tips
0165 Exhaust gas aftertreatment
Exhaust aftertreatment system
Preparing for work
Special tool
Technical characteristics
Check the urea solution (cleanliness)
Check the urea solution (density)
Urea heating valve
Preparing for work
Special tool
Technical characteristics
To set down
Urea pump
Preparing for work
Special tool
Technical characteristics
To set down
Remove the pressure accumulator
Install the pressure accumulator
Remove the pressure reducing valve
Install the pressure reducing valve
Remove the suction filter
Install the suction filter
Check the set of electrical cables
Fill the pressure accumulator
Urea Dosing Unit
Preparing for work
Special tool
Technical characteristics
Assembly tips
Urea injector
Technical characteristics
Assembly advice
0190 Accessories
Motor insulation
Preparing for work
Technical characteristics
Motor insulation
Preparing for work
Technical characteristics
To set down

00 0296 366 1.pdf:

Mercedes-Benz OM460LA
Contents
Introduction
General instructions
Validity of the notice
Use of the Notice
Texts and illustrations
Classification by module structure
Seek and find
Directions
Abbreviations
Specialized terms
General repair instructions
Technical specifications
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Chain closing link
Tapered fittings
Disassembly
Assembly
Heel pin connections
Disassembly
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Disassembly
Assembly
Clamping sleeve
Disassembly
Assembly
Circlips
Threaded fittings with cutting ring
To screw
Sealing failure of the cutting ring connection
Bicone ring screw connections
Hydraulic flexible lines
Hose routing
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric coarse threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic screw connections and air conditioning system screw connections with bicone ring and O-ring DIN 3865
Tightening torques for hydraulic connections with cutting ring DIN 3861
Tightening torques for SDS hydraulic screwed sleeve
Tightening torques for hydraulic swivel threaded connections
Tightening torques for hollow screws DIN 7643
Tightening torques for SDE adjustable screwed hydraulic coupling
Tightening torques for brake line screw connections
Tightening torques for tangent screw clamps
Tightening torques for spring-controlled tangent screw clamps
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
Security
General instructions
Important
Marking of warnings and dangers
Instructions to avoid accidents and personal injury
Inspection, adjustment and repair work
Engine operation
Suspended loads
Work on tubular pipes and flexible pipes
Work on the electrical system
Work on the hydraulic system
Electric welding
Paint work
Works with urea solution
Notes to avoid damage and premature wear
Limits of liability
Shutdown and storage
Instructions to avoid damage to health and the environment
Preventive measures to protect against damage to health and the environment
Disposal of operating consumables, secondary consumables
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
Commissioning after engine overhaul
First aid measures
01 Motor
0102 Complete set
Typical model
Rated motor characteristic data
Engine Description
Engine components
Lighting order
Start the engine manually
Special tool for the engine in mounted position
Special tool for the engine in disassembled position
Start the engine manually in the up position
JAGUAR dual engine (A)
JAGUAR dual engine (B)
Start the engine manually in the disassembled position
0105 Engine suspension
Fixing eyelet
Technical characteristics
0110 Motor housing
Special tool
Technical characteristics
To set down
Front crankshaft seal
Special tool
Technical characteristics
Remove the lip ring with spring
Install the lip ring with spring
Remove the cassette seal
Install the cassette seal
Rear crankshaft seal
Special tool
Technical characteristics
To set down
Crankcase cover
Special tool
Technical characteristics
To set down
Timing gear cover
Technical characteristics
Assembly tips
Steering cover
Preparing for work
Technical characteristics
To set down
Oil separator
Technical characteristics
0115 Powertrain
Special tool
Technical characteristics
Disassemble
To assemble
To set down
To set down
Measure the projection
Connecting rod
Technical characteristics
To set down
Cylinder liner
Special tool
Technical characteristics
To set down
Valid for model: 458.99x
Measure the projection
Measure the cylinder bore
Crankshaft
Special tool
Technical characteristics
To set down
Crankshaft bearing ring
Special tool
Technical characteristics
To set down
Vibration damper
Technical characteristics
Assembly tips
Flywheel
Special tool
Technical characteristics
To set down
Replace the ring gear
Replace the bearing race
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
Cylinder head
Special tool
Technical characteristics
Disassemble
To assemble
To set down
Rocker arm
Special tool
Technical characteristics
Assembly tips
Replace the roller pusher
Special tool
Technical characteristics
Assembly tips
Check the valves
Adjust valve clearance
Valve Springs and Valve Stem Seals
Special tool
Mercedes-Benz
Technical characteristics
To set down
Valve guide
Preparing for work
Special tool
Technical characteristics
To set down
Camshaft
Special tool
Technical characteristics
To set down
Timing gear
Technical characteristics
0125 Injection system, fuel supply
Fuel system
Cylinder head injection line
Special tool
Technical characteristics
Assembly tips
Cylinder head leak lines
Technical characteristics
Nozzle support combination
Special tool
Technical characteristics
To set down
Protective sleeve
Special tool
Technical characteristics
Assembly tips
Plug-in pump
Special tool
Preparing for work
Technical characteristics
To set down
Fuel pump
Preparing for work
Technical characteristics
Remove the bearing
Install the bearing
To set down
Fuel filter housing
Technical characteristics
0130 Lubrication system
Lubricating oil system
Special tool
Oil injection nozzle
Technical characteristics
Assembly tips
Oil filter housing
Technical characteristics
To set down
Oil cooler
Technical characteristics
Assembly tips
Oil pump
Technical characteristics
Assembly tips
Oil pressure relief valve
Technical characteristics
Assembly tips
0135 Cooling system
Cooling liquid
Special tool
Technical characteristics
Clean the coolant circuit
Coolant pump
Technical characteristics
To set down
Coolant thermostat
Preparing for work
Technical characteristics
To set down
0140 Exhaust device
Exhaust gas collector
Technical characteristics
To set down
Exhaust gas turbocharger
Special tool
Technical characteristics
To set down
Check axial play
Check radial clearance
Starter pane
Technical characteristics
To set down
Catalyst
Preparing for work
Technical characteristics
Assembly tips
0145 Air suction
Suction housing
Technical characteristics
To set down
0150 Engine assembly parts
Preparing for work
Technical characteristics
To set down
Remove the magnetic switch
Install the magnetic switch
Remove the starter gear
Install the starter gear
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator
Special tool
Technical characteristics
To set down
Remove the pulley
Install the pulley
Generator Drive Belt Tensioner
Technical characteristics
Assembly tips
Compressor
Technical characteristics
Valid for model: 458.992
To set down
Valid for model: 458.992
Check oil ejection
0155 Engine controls
MR/PLD control device
Technical characteristics
Assembly tips
0165 Exhaust gas aftertreatment
Exhaust aftertreatment system
Preparing for work
Special tool
Technical characteristics
Check the urea solution (cleanliness)
Check the urea solution (density)
Urea heating valve
Preparing for work
Special too