komatsu 140e 5 series engine shop manual sen00074 17 1 2

komatsu 140e 5 series engine shop manual sen00074 17 2 1

komatsu 140e 5 series engine shop manual sen00074 17 3 1

komatsu 140e 5 series engine shop manual sen00074 17 4 1

komatsu 140e 5 series engine shop manual sen00074 17 5 1

Komatsu 140E-5 Series Engine Shop Manual SEN00074-17

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN00074-17
Format: PDF
Size: 54.2MB
Number of Pages: 764

Category: Komatsu Shop Manual PDF

Model List:
- 140E-5 Series Engine

1. COVER
2. Index and foreword
2.1. Index
2.1.1. Composition of shop manual
2.1.2. Table of contents
2.2. Foreword and general information
2.2.1. Safety notice
2.2.2. How to read the shop manual
2.2.3. Explanation of terms for maintenance standard
2.2.4. Handling of electric equipment and hydraulic component
2.2.5. Handling of connectors newly used for engines
2.2.6. How to read electric wire code
2.2.7. Precautions when carrying out operation
2.2.8. Method of disassembling and connecting pushpull type coupler
2.2.9. Standard tightening torque table
2.2.10. Conversion table
3. Specification
3.1. Specification and technical data
3.1.1. Outline
3.1.2. Specifications
3.1.3. General view
3.1.4. Dimensions table
3.1.5. Weight table
3.1.6. Engine performance curves
4. Structure, function and maintenance standard
4.1. Structure, function and maintenance standard, Part 1
4.1.1. Air intake and exhaust unit
4.1.2. Main moving parts
4.1.3. Crankshaft
4.1.4. Camshaft
4.1.5. Cam follower and push rod
4.1.6. Piston, piston ring and piston pin
4.1.7. Connecting rod
4.1.8. Flywheel and flywheel housing
4.1.9. Vibration damper
4.1.10. Timing gear
4.1.11. Valve system
4.1.12. Valve and valve guide
4.1.13. Rocker arm and shaft
4.1.14. Crosshead and guide
4.2. Structure, function and maintenance standard, Part 2
4.2.1. Lubrication system diagram
4.2.2. Oil pump
4.2.3. EGR oil pump
4.2.4. Oil filter
4.2.5. Oil cooler
4.2.6. CRI system diagram
4.2.7. Outline of CRI system
4.2.8. Structure and operation of CRI system
4.2.9. Structure and operation of component parts
4.2.10. Fuel piping
4.2.11. Fuel cooler
4.2.12. Fuel filter
4.2.13. Priming pump
4.2.14. Electric priming pump
4.2.15. Engine controller cooler
4.2.16. Cooling system diagram
4.2.17. Water pump
4.2.18. Water pump mounting
4.2.19. Thermostat
4.2.20. Corrosion resistor
4.2.21. Cooling fan drive
4.2.22. Front PTO
4.2.23. Alternator
4.2.24. Starting motor
4.2.25. Starting aid
4.2.26. Engine controller
5. Standard value table
5.1. Standard service value table
5.1.1. Standard service value table for testing, adjusting, and troubleshooting
5.1.2. Runningin standard and performance test standard
6. Testing and adjusting
6.1. Testing and adjusting
6.1.1. Testing and adjusting (with EGR)
6.1.2. Testing and adjusting (EGRless)
7. Troubleshooting
7.1. General information on troubleshooting
7.1.1. Points to remember when troubleshooting
7.1.2. Method of displaying trouble diagnosis lamps (Method of displaying error code)
7.1.3. Error codes and failure codes list
7.1.4. Information in troubleshooting table
7.1.5. Connection table for connector pin numbers
7.1.6. T branch box and T branch adapter table
7.2. Troubleshooting of mechanical system (Smode)
7.2.1. Troubleshooting of mechanical system (Smode)
7.3. Troubleshooting of electrical system (Emode), Part 1
7.3.1. Troubleshooting of electrical system (Emode), Part 1
7.4. Troubleshooting of electrical system (Emode), Part 2
7.4.1. Troubleshooting of electrical system (Emode), Part 2
8. Disassembly and assembly
8.1. General information on disassembly and assembly
8.1.1. General information on disassembly and assembly
8.2. Disassembly and assembly, Part 1 (with EGR)
8.2.1. Disassembly and assembly, Part 1 (with EGR)
8.3. Disassembly and assembly, Part 2 (EGRless)
8.3.1. Disassembly and assembly, Part 2 (EGRless)
8.4. Disassembly and assembly, Part 3
8.4.1. Disassembly and assembly, Part 3
9. Repair and replacement of parts
9.1. Information related to repair and replacement
9.1.1. Flowchart
9.1.2. Special tool table
9.1.3. Special tool sketch
9.2. Cylinder head
9.2.1. Part names related to cylinder head
9.2.2. Testing and inspection of cylinder head
9.2.3. Pressure test of cylinder head
9.2.4. Replacement of valve guide
9.2.5. Replacement of valve seat insert
9.2.6. Replacement of crosshead guide
9.2.7. Repair of cylinder head mounting face by grinding
9.2.8. Repair of valve by grinding
9.3. Cylinder block
9.3.1. Part names related to cylinder block
9.3.2. Testing and inspection of cylinder block
9.3.3. Method of checking main bearing metal inside diameter with alignment bar
9.3.4. Part names related to crankshaft
9.3.5. Testing and inspection of crankshaft
9.3.6. Part names related to connecting rod
9.3.7. Testing and inspection of connecting rod
9.3.8. Replacement of flywheel ring gear
9.3.9. Replacement of crankshaft gear
9.3.10. Replacement of camshaft gear
9.3.11. Replacement of main bearing metal cap
9.3.12. Replacement of connecting rod small end bushing
9.3.13. Replacement of cam bushing
9.3.14. Repair of cylinder block top by grinding
9.3.15. Repair of counterbore by grinding
9.3.16. Check and identification after repair by grinding
9.3.17. Gasket sealant application procedure
9.3.18. Repair standard for cylinder liner Oring
9.3.19. Replacement of engine rear seal
9.3.20. Replacement of wear sleeve (when sleeve is installed)
9.3.21. Repair of crankshaft by grinding
9.3.22. Improvement of surface roughness of crankshaft journal

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