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komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 1 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 2 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 3 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 4 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 5 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 2 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 3 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 4 1
komatsu 3d82ae 3d84e 3d88e 4d88e 4d94e 4d106 s4d84e s4d98e s4d106 series diesel engine shop manual webmtnv000 5 1

Komatsu 3D82AE, 3D84E, 3D88E, 4D88E, 4D94E, 4D106, S4D84E, S4D98E, S4D106 Series Diesel Engine Shop Manual WEBMTNV000

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: WEBMTNV000
  • Format: PDF
  • Size: 30.1MB
  • Number of Pages: 280
Category:
  • Model List:

    • 3D82AE Series Diesel Engine
    • 3D84E Series Diesel Engine
    • 3D88E Series Diesel Engine
    • 4D88E Series Diesel Engine
    • 4D94E Series Diesel Engine
    • 4D106 Series Diesel Engine
    • S4D84E Series Diesel Engine
    • S4D98E Series Diesel Engine
    • S4D106 Series Diesel Engine
  • 1. Engine_TNV.pdf
  • 1.1. COVER
  • 1.2. General
  • 1.2.1. Engine Nomenclature
  • 1.2.2. Specifications
  • 1.2.3. Fuel Oil, Lubricating Oil and Coolant Water
  • 1.2.3.1. Fuel oil
  • 1.2.3.2. Lubricating oil
  • 1.2.3.3. Coolant water
  • 1.2.4. Engine External Views
  • 1.2.5. Structural Description
  • 1.2.6. Exhaust gas emission regulation
  • 1.2.6.1. The Emission Standard in USA
  • 1.2.6.2. Engine identification
  • 1.2.6.3. Guarantee Conditions for the EPA Emission Standard
  • 1.3. Inspection and Adjustment
  • 1.3.1. Periodic Maintenance Schedule
  • 1.3.2. Periodic Inspection and Maintenance Procedure
  • 1.3.2.1. Check before Daily Operation
  • 1.3.2.2. inspection after initial 50 hours operation
  • 1.3.2.3. Inspection every 50 hours
  • 1.3.2.4. Inspection every 250 hours or 3 months
  • 1.3.2.5. Inspection every 500 hours or 6 months
  • 1.3.2.6. Inspection every 1,000 hours or one year
  • 1.3.2.7. Inspection every 2000 hours or 2 years
  • 1.3.3. Adjusting the noload maximum or minimum speed
  • 1.3.4. Sensor Inspection
  • 1.3.4.1. Oil pressure switch
  • 1.3.4.2. Thermo switch
  • 1.3.5. Water leak check in cooling water system
  • 1.3.6. Radiator cap inspection
  • 1.3.7. Thermostat Inspection
  • 1.3.8. Adjusting Operation
  • 1.3.9. Long storage
  • 1.4. TROUBLESHOOTING
  • 1.4.1. Preparation before troubleshooting
  • 1.4.2. Quick Reference Table for Troubleshooting
  • 1.4.3. Troubleshooting by measuring Compression Pressure
  • 1.5. Disassembly, Inspection and Reassembly of Engines
  • 1.5.1. Complete disassembly and reassembly
  • 1.5.1.1. Introduction
  • 1.5.1.2. Special service tools
  • 1.5.1.3. Complete disassembly
  • 1.5.1.4. Precautions before and during reassembly
  • 1.5.1.5. Adjusting operation
  • 1.5.2. Cylinder Head Disassembly, Inspection and Reassembly
  • 1.5.2.1. Components (2valve cylinder head)
  • 1.5.2.2. Disassebly procedure
  • 1.5.2.3. Reassembly procedure
  • 1.5.2.4. Servicing points
  • 1.5.2.5. Parts Inspection and measurement
  • 1.5.2.6. Valve seat correction
  • 1.5.2.7. Valve guide replacement
  • 1.5.2.8. Valve stem seal replacement
  • 1.5.3. Gear Train and Camshaft
  • 1.5.3.1. Components
  • 1.5.3.2. Disassembly procedure
  • 1.5.3.3. Reassembly procedure
  • 1.5.3.4. Servicing points
  • 1.5.3.5. Parts inspection and measurement
  • 1.5.3.6. Oil seal replacement (Gear case side)
  • 1.5.3.7. Camshaft bushing replacement
  • 1.5.4. Cylinder Block
  • 1.5.4.1. Components
  • 1.5.4.2. Disassembly procedure
  • 1.5.4.3. Reassembly procedure
  • 1.5.4.4. Servicing points
  • 1.5.4.5. Parts inspection and measurement
  • 1.5.4.6. Cylinder bore correction
  • 1.5.4.7. Piston pin bushing replacement
  • 1.5.4.8. Oil seal replacement (Flywheel housing side)
  • 1.6. LUBRICATION SYSTEM
  • 1.6.1. Lubrication System Diagram
  • 1.6.2. Trochoid Pump Components
  • 1.6.3. Disassembly(Reverse the procedure below for assembly)
  • 1.6.4. Servicing Points
  • 1.6.5. Parts Inspection and Measurement
  • 1.6.5.1. Trochoid pump inspection and measurement
  • 1.7. COOLING SYSTEM
  • 1.7.1. Cooling Water System
  • 1.7.2. Cooling Water Pump Components
  • 1.7.3. Disassembly (Reverse the procedure below for assembly)
  • 1.7.4. Servicing Points
  • 1.8. FUEL INJECTION PUMP/GOVERNOR
  • 1.8.1. Introduction
  • 1.8.2. Fuel Injection Pump
  • 1.8.2.1. Fuel system diagram
  • 1.8.2.2. External view and components
  • 1.8.2.3. Disassembly procedure
  • 1.8.2.4. Assembly procedure
  • 1.8.2.5. Servicing points
  • 1.9. TURBOCHAGER Disassembly, inspection and reassembly
  • 1.9.1. Structure and Functions
  • 1.9.1.1. Main specifications
  • 1.9.1.2. Construction
  • 1.9.1.3. Structural and functional outline
  • 1.9.1.4. Components
  • 1.9.2. Service Standards and Tightening Torque
  • 1.9.2.1. Service standards
  • 1.9.2.2. Tightening torque
  • 1.9.3. Periodic Inspection Procedure
  • 1.9.3.1. Periodic inspection intervals
  • 1.9.3.2. Inspection procedure
  • 1.9.3.3. Waste gate valve adjustment procedure
  • 1.9.4. Disassembly Procedure
  • 1.9.4.1. Preparation for disassembly
  • 1.9.4.2. Inspection before disassembly
  • 1.9.4.3. Disassembly
  • 1.9.5. Washing and Inspection procedure
  • 1.9.5.1. Washing
  • 1.9.5.2. Inspection procedure
  • 1.9.6. Reassembly Procedure
  • 1.9.6.1. Preparation for reassembly
  • 1.9.6.2. Reassembly
  • 1.9.7. Handling after Disassembly and Reassembly
  • 1.9.7.1. Instructions for turbocharger installation
  • 1.9.8. Troubleshooting
  • 1.9.8.1. Excessively exhaust smoke
  • 1.9.8.2. White smoke generation
  • 1.9.8.3. Sudden oil decrease
  • 1.9.8.4. Decrease in output
  • 1.9.8.5. Poor (slow) response (starting) of turbocharger
  • 1.9.8.6. Abnormal sound or vibration
  • 1.10. STARTING MOTOR
  • 1.10.1. For 4TNV94L/ 98
  • 1.10.1.1. Specifications
  • 1.10.1.2. Components
  • 1.10.1.3. Troubleshooting
  • 1.10.1.4. Names of parts and disassembly procedure
  • 1.10.1.5. Inspection and Maintenance
  • 1.10.1.6. Service standards
  • 1.10.1.7. Assembly
  • 1.10.1.8. Characteristic test
  • 1.10.2. For 4TNV106(T)
  • 1.10.2.1. Specifications
  • 1.10.2.2. Congiguration drawing
  • 1.10.2.3. Troubleshooting
  • 1.10.2.4. Component names and disassembly procedure
  • 1.10.2.5. Disassembly procedure
  • 1.10.2.6. Inspection and maintenance
  • 1.10.2.7. Assembly
  • 1.10.2.8. Adjustment
  • 1.10.2.9. Service standards
  • 1.11. ALTERNATOR
  • 1.11.1. The 40A Alternator for 3TNV84 and other models
  • 1.11.1.1. Components
  • 1.11.1.2. Specifications
  • 1.11.1.3. Wiring diagram
  • 1.11.1.4. Standard output characteristics
  • 1.11.1.5. Inspection
  • 1.11.1.6. Troubleshooting
  • 1.12. ELECTRIC WIRING
  • 1.12.1. Electric Wiring Diagram
  • 1.12.2. PRECAUTION ON ELECTRIC WIRING
  • 1.12.2.1. Alternator
  • 1.12.2.2. Starter
  • 1.12.2.3. Current limiter
  • 1.12.2.4. Section area and resistance of electric wire
  • 1.13. SERVICE STANDARDS
  • 1.13.1. Engine Tuning
  • 1.13.2. Engine Body
  • 1.13.2.1. Cylinder head
  • 1.13.2.2. Gear train and camshaft
  • 1.13.2.3. Cylinder block
  • 1.13.3. Lubricating Oil System (Trochoid Pump)
  • 1.14. TIGHTENING TORQUE for BOLTS and NUTS
  • 1.14.1. Tightening Torques for Main Bolts and Nuts
  • 1.14.2. Tightening Torques for Standard Bolts and Nuts
  • 1.15. BACKADDRESS
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