komatsu 3d95e 1 series engine shop manual sen06834 03 1 1

komatsu 3d95e 1 series engine shop manual sen06834 03 2 1

komatsu 3d95e 1 series engine shop manual sen06834 03 3 1

komatsu 3d95e 1 series engine shop manual sen06834 03 4 1

komatsu 3d95e 1 series engine shop manual sen06834 03 5 1

Komatsu 3D95E-1 Series Engine Shop Manual SEN06834-03

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN06834-03
Format: PDF
Size: 20.3MB
Number of Pages: 386

Category: Komatsu Shop Manual PDF

Model List:
- 3D95E-1 Series Engine

1. COVER
2. INDEX AND FOREWORD
2.1. INDEX
2.2. FOREWORD, SAFETY, BASIC INFORMATION
2.2.1. HOW TO READ THE ENGINE SHOP MANUAL
2.2.2. SAFETY NOTICE FOR OPERATION
2.2.3. PRECAUTIONS TO PREVENT FIRE
2.2.4. ACTIONS IF FIRE OCCURS
2.2.5. PRECAUTIONS WHEN YOU DISPOSE OF WASTE MATERIALS
2.2.6. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
2.2.7. PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT
2.2.8. PRECAUTIONS WHEN YOU DISCONNECT AND CONNECT PIPINGS
2.2.9. PRECAUTIONS WHEN YOU HANDLE ELECTRICAL EQUIPMENT
2.2.10. PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT
2.2.11. PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT
2.2.12. DISCONNECT AND CONNECT PUSHPULL TYPE COUPLER
2.2.12.1. METHOD FOR DISCONNECTING AND CONNECTING TYPE 1 PUSHPULL TYPE COUPLER
2.2.12.2. METHOD FOR DISCONNECTING AND CONNECTING TYPE 2 PUSHPULL TYPE COUPLER
2.2.12.3. METHOD FOR DISCONNECTING AND CONNECTING TYPE 3 PUSHPULL TYPE COUPLER
2.2.13. PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS
2.2.14. METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR
2.2.15. METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR
2.2.16. METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL
2.2.17. METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH
2.2.18. METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
2.2.19. STANDARD TIGHTENING TORQUE TABLE
2.2.20. CONVERSION TABLE
2.2.21. ABBREVIATION LIST
3. SPECIFICATION
3.1. CONTENTS
3.2. SPECIFICATIONS
3.2.1. OUTLINE OF EXHAUST GAS REGULATION
3.2.1.1. SYSTEM DIAGRAM OF ENGINE CONFORMED TO TIER4 REGULATION
3.2.2. LIST OF APPLICABLE MACHINES 3D95E1
3.2.3. SPECIFICATIONS
3.2.3.1. SPECIFICATIONS SAA3D95E1(PC78US11, PC78US11E0, PC88MR11, PC88MR11E0)
3.2.4. ENGINE GENERAL VIEW
3.2.4.1. ENGINE GENERAL VIEW SAA3D95E1(PC78US11, PC78US11E0, PC88MR11, PC88MR11E0)
3.2.5. WEIGHT TABLE
3.2.5.1. WEIGHT TABLE 3D95E1
3.2.6. ENGINE PERFORMANCE CURVE
3.2.6.1. ENGINE PERFORMANCE CURVE SAA3D95E1 (PC78US11, PC78US11E0, PC88MR11, PC88MR11E0)
4. STRUCTURE AND FUNCTION
4.1. CONTENTS
4.2. ENGINE SYSTEM
4.2.1. LAYOUT OF ENGINE COMPONENTS
4.2.1.1. LAYOUT DRAWING OF ENGINE COMPONENTS
4.2.2. INTAKE AND EXHAUST SYSTEM PARTS
4.2.2.1. LAYOUT DRAWING OF INTAKE AND EXHAUST SYSTEM
4.2.2.2. INTAKE AND EXHAUST SYSTEM CIRCUIT DIAGRAM
4.2.2.3. FUNCTION OF INTAKE AND EXHAUST SYSTEM
4.2.2.4. AIR CLEANER
4.2.2.5. INTAKE AIR HEATER
4.2.3. ENGINE MAIN BODY PARTS
4.2.3.1. CYLINDER HEAD
4.2.3.2. CYLINDER BLOCK
4.2.3.3. MAIN DRIVE PARTS
4.2.3.4. TIMING GEAR
4.2.3.5. FRONT COVER
4.2.3.6. VALVE SYSTEM
4.2.3.7. FLYWHEEL AND FLYWHEEL HOUSING
4.2.4. TURBOCHARGER SYSTEM
4.2.4.1. TURBOCHARGER
4.2.4.2. EGR SYSTEM
4.2.4.3. EGR VALVE
4.2.4.4. EGR COOLER
4.2.4.5. HIGH EFFICIENCY BREATHER SYSTEM
4.2.4.6. HIGH EFFICIENCY BREATHER
4.2.4.7. EXHAUST THROTTLE VALVE
4.2.4.8. KDOC
4.2.4.9. KDPF
4.2.5. LUBRICATION SYSTEM
4.2.5.1. LAYOUT DRAWING OF LUBRICATION SYSTEM PARTS
4.2.5.2. LUBRICATION SYSTEM CIRCUIT DIAGRAM
4.2.5.3. ENGINE OIL PUMP
4.2.5.4. ENGINE OIL FILTER
4.2.5.5. ENGINE OIL COOLER
4.2.5.6. ENGINE OIL PAN
4.2.6. FUEL SYSTEM
4.2.6.1. LAYOUT DRAWING OF FUEL SYSTEM PARTS
4.2.6.2. FUEL SYSTEM CIRCUIT DIAGRAM
4.2.6.3. CRI SYSTEM
4.2.6.4. SUPPLY PUMP
4.2.6.5. COMMON RAIL
4.2.6.6. INJECTOR
4.2.6.7. FUEL PREFILTER
4.2.6.8. FUEL MAIN FILTER
4.2.7. COOLING SYSTEM
4.2.7.1. LAYOUT DRAWING OF COOLING SYSTEM PARTS
4.2.7.2. COOLING SYSTEM CIRCUIT DIAGRAM
4.2.7.3. DRIVE PULLEY
4.2.7.4. WATER PUMP
4.2.7.5. THERMOSTAT
4.3. ELECTRICAL SYSTEM
4.3.1. COMPONENT PARTS OF ELECTRICAL SYSTEM
4.3.1.1. ALTERNATOR
4.3.1.2. STARTING MOTOR
4.3.1.3. ENGINE WIRING HARNESS
4.3.1.4. ENGINE CONTROLLER
4.3.2. SENSOR
4.3.2.1. LAYOUT DRAWING OF ENGINE SENSOR
4.3.2.2. STRUCTURE OF AMBIENT PRESSURE SENSOR
4.3.2.3. FUNCTION OF AMBIENT PRESSURE SENSOR
4.3.2.4. STRUCTURE OF ENGINE OIL PRESSURE SWITCH
4.3.2.5. FUNCTION OF ENGINE OIL PRESSURE SWITCH
4.3.2.6. STRUCTURE OF CHARGE (BOOST) PRESSURE AND TEMPERATURE SENSOR
4.3.2.7. FUNCTION OF CHARGE (BOOST) PRESSURE AND TEMPERATURE SENSOR
4.3.2.8. STRUCTURE OF COOLANT TEMPERATURE SENSOR
4.3.2.9. FUNCTION OF COOLANT TEMPERATURE SENSOR
4.3.2.10. STRUCTURE OF NE (CRANKSHAFT) SPEED SENSOR
4.3.2.11. FUNCTION OF NE (CRANKSHAFT) SPEED SENSOR
4.3.2.12. STRUCTURE OF Bkup (CAM) SPEED SENSOR
4.3.2.13. FUNCTION OF Bkup (CAM) SPEED SENSOR
4.3.2.14. STRUCTURE OF COMMON RAIL PRESSURE SENSOR
4.3.2.15. FUNCTION OF COMMON RAIL PRESSURE SENSOR
4.3.2.16. STRUCTURE OF MASS AIR FLOW AND TEMPERATURE SENSOR
4.3.2.17. FUNCTION OF MASS AIR FLOW AND TEMPERATURE SENSOR
4.3.2.18. STRUCTURE OF AIR CLEANER CLOGGING SENSOR
4.3.2.19. FUNCTION OF AIR CLEANER CLOGGING SENSOR
4.3.2.20. STRUCTURE OF EGR VALVE (WITH BUILTIN POSITION SENSOR)
4.3.2.21. FUNCTION OF EGR VALVE (WITH BUILTIN POSITION SENSOR)
4.3.2.22. STRUCTURE OF EXHAUST THROTTLE VALVE (WITH BUILTIN POSITION SENSOR)
4.3.2.23. FUNCTION OF EXHAUST THROTTLE VALVE (WITH BUILTIN POSITION SENSOR)
5. STANDARD VALUE TABLE
5.1. CONTENTS
5.2. STANDARD VALUE TABLE FOR ENGINE
5.2.1. STANDARD VALUE TABLE FOR ENGINE SAA3D95E1 (PC78US11, PC78US11E0, PC88MR11, PC88MR11E0)
5.3. PERFORMANCE TEST STANDARD AND STANDARD FOR OPERATION OF ENGINE FOR BREAK IN PERIOD
5.3.1. PERFORMANCE TEST STANDARD AND STANDARD FOR OPERATION OF ENGINE FOR BREAK IN PERIOD SAA3D95E1 (PC78US11, PC78US11E0, PC88MR11, PC88MR11E0)
6. DISASSEMBLY AND ASSEMBLY
6.1. CONTENTS
6.2. RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY
6.2.1. HOW TO READ THIS MANUAL
6.2.2. COATING MATERIALS LIST
6.2.3. SPECIAL TOOLS LIST
6.2.4. SKETCHES OF SPECIAL TOOLS
6.3. ENGINE RELATED
6.3.1. DISASSEMBLE AND ASSEMBLE ENGINE GENERALLY
6.3.1.1. DISASSEMBLE ENGINE GENERALLY
6.3.1.2. ASSEMBLE ENGINE GENERALLY
6.3.2. REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY
6.3.2.1. REMOVE SUPPLY PUMP ASSEMBLY
6.3.2.2. INSTALL SUPPLY PUMP ASSEMBLY
6.3.3. REMOVE AND INSTALL ENGINE FRONT OIL SEAL
6.3.3.1. REMOVE ENGINE FRONT OIL SEAL
6.3.3.2. INSTALL ENGINE FRONT OIL SEAL
7. MAINTENANCE STANDARD
7.1. CONTENTS
7.2. EXPLANATION OF TERMS FOR MAINTENANCE STANDARD
7.3. ENGINE SYSTEM
7.3.1. INTAKE AND EXHAUST SYSTEM PARTS
7.3.1.1. MAINTENANCE STANDARD OF TURBOCHARGER
7.3.2. ENGINE MAIN BODY PARTS
7.3.2.1. MAINTENANCE STANDARD OF CYLINDER HEAD
7.3.2.2. MAINTENANCE STANDARD OF CYLINDER BLOCK
7.3.2.3. MAINTENANCE STANDARD OF CRANKSHAFT
7.3.2.4. MAINTENANCE STANDARD OF PISTON
7.3.2.5. MAINTENANCE STANDARD OF CONNECTING ROD
7.3.2.6. MAINTENANCE STANDARD OF TIMING GEAR
7.3.2.7. MAINTENANCE STANDARD OF CAMSHAFT
7.3.2.8. MAINTENANCE STANDARD OF VALVE AND VALVE GUIDE
7.3.2.9. MAINTENANCE STANDARD OF ROCKER ARM
7.3.2.10. MAINTENANCE STANDARD OF TAPPET
7.3.2.11. MAINTENANCE STANDARD OF FLYWHEEL
7.3.3. LUBRICATION SYSTEM
7.3.3.1. MAINTENANCE STANDARD OF ENGINE OIL PUMP
8. INDEX

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