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komatsu 450fxl 1 crawler feller buncher shop manual cebm023102 1 1
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Komatsu 450FXL-1 Crawler Feller Buncher Shop Manual CEBM023102

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBM023102
  • Format: PDF
  • Size: 107.6MB
  • Number of Pages: 411
Category:
  • Model List:

    • 450FXL-1 Crawler Feller Buncher
  • 1. CEBM023102 450FXL1
  • 1.1. CONTENTS
  • 1.2. FOREWORD
  • 1.2.1. Safety Notice
  • 1.2.1.1. Important Safety Notice
  • 1.2.1.2. General Precautions
  • 1.2.1.3. Preparations For Work
  • 1.2.1.4. Precautions During Work
  • 1.2.2. GENERAL
  • 1.2.2.1. HOW TO READ THE SHOP MANUAL
  • 1.2.2.2. HOISTING INSTRUCTIONS
  • 1.2.2.3. HANDLING ELECTRIC EQUIPMENT AND HYDRAULIC COMPONENTS
  • 1.2.2.4. PUSH PULL COUPLER
  • 1.2.2.5. EXPLANATION OF MAINTENANCE STANDARD TERMS
  • 1.2.2.6. STANDARD TIGHTENING TORQUE
  • 1.2.2.7. GENERAL INSTRUCTIONS
  • 1.2.2.8. CONVERSION TABLES
  • 1.2.2.9. COATING MATERIALS
  • 1.3. GENERAL
  • 1.3.1. SPECIFICATIONS
  • 1.3.1.1. Dimensions
  • 1.3.2. BOOM AND ARM SWEEP DIAGRAMS
  • 1.3.3. SPECIFICATIONS
  • 1.3.3.1. Engine
  • 1.3.3.2. Hydraulic and Engine Oil Selection, Lubricating Oils, and Grease
  • 1.3.3.3. Hydraulic Oil Viscosity Selection
  • 1.3.3.4. Hydraulic System
  • 1.3.3.5. Lubricant and Fill Capacities
  • 1.4. TESTING AND ADJUSTING
  • 1.4.1. TESTING AND ADJUSTING
  • 1.4.1.1. FIRE SUPPRESSION SYSTEM (OPTIONAL)
  • 1.4.1.2. HYDRAULIC PRESSURE SETTINGS
  • 1.4.1.3. CONTROL VALVE CIRCUIT PRESSURE ADJUSTMENTS
  • 1.5. TROUBLESHOOTING
  • 1.5.1. RELAY FUSE LOCATIONS
  • 1.5.1.1. Relay Location and Identification
  • 1.5.1.2. Mini Fuse Bank A Location and Identification
  • 1.5.1.3. Mini Fuse Bank A Location
  • 1.5.1.4. Mini Fuse Bank B Location and Identification
  • 1.5.1.5. Mini Fuse Bank B Location
  • 1.5.1.6. Maxi Fuse Bank C Location and Identification
  • 1.5.1.7. Maxi Fuse Bank D Location and Identification
  • 1.5.2. GENERAL INFORMATION
  • 1.5.2.1. Points to Remember
  • 1.5.2.2. Sequence of Events
  • 1.5.2.3. Handling Electric Equipment and Hydraulic Components
  • 1.5.2.4. Connectors for Tier 3 Engines
  • 1.5.2.5. Checks Before Troubleshooting
  • 1.5.3. GENERAL HYDRAULIC PROBLEMS
  • 1.5.4. MACHINE OVERHEAT PROBLEMS
  • 1.5.5. IMPLEMENT FUNCTION PROBLEMS
  • 1.5.6. TRACK DRIVE PROBLEMS
  • 1.5.7. ENGINE PROBLEMS
  • 1.5.8. ELECTRICAL PROBLEMS
  • 1.5.9. AIR CONDITIONER / HEATER PROBLEMS
  • 1.5.10. DISC SAW CIRCUIT PROBLEMS
  • 1.6. DISASSEMBLY AND ASSEMBLY
  • 1.6.1. HOW TO READ THIS MANUAL
  • 1.6.1.1. Removal And Installation Of Assemblies
  • 1.6.1.2. Disassembly And Assembly Of Assemblies
  • 1.6.2. SPECIAL TOOLS LIST
  • 1.6.3. CONNECTOR REPAIR PROCEDURES
  • 1.6.3.1. Stripping Insulation
  • 1.6.3.2. Wire Inspection
  • 1.6.3.3. Contact Terminal Removal (HD30 Type)
  • 1.6.3.4. Crimping Contact Terminal (HD30 Type)
  • 1.6.3.5. Insertion Of Contact Terminal (HD30 Type)
  • 1.6.3.6. Contact Terminal Removal (DT Type)
  • 1.6.3.7. Crimping Contact Terminal (DT Type)
  • 1.6.3.8. Insertion Of Contact Terminal (DT Type)
  • 1.6.4. PRECAUTIONS DURING OPERATION
  • 1.6.4.1. Precautions when Performing Removal Work
  • 1.6.4.2. Precautions when Performing Installation Work
  • 1.6.4.3. Precautions when Completing The Operations
  • 1.6.4.4. Other Precautions
  • 1.6.4.5. Tool Tilt Cylinder
  • 1.6.4.6. Stick Cylinder
  • 1.6.4.7. Main Boom Cylinder
  • 1.6.5. HYDRAULIC SYSTEM
  • 1.6.5.1. Hydraulic Oil Tank
  • 1.6.5.2. Auxiliary Oil Cooler
  • 1.6.5.3. Hydraulic Tank Vacuum Pump
  • 1.6.5.4. Machine StartUp After Hydraulic Component Replacement
  • 1.6.5.5. Rotary Manifold
  • 1.6.5.6. Swing Motor
  • 1.6.5.7. Swing Motor AntiCavitation Valve
  • 1.6.5.8. Swing Motor Gearbox Brake
  • 1.6.5.9. Swing Motor/Gearbox Assembly
  • 1.6.6. SWING BEARING
  • 1.6.6.1. Removal
  • 1.6.6.2. Installation
  • 1.6.7. LEVELING COMPONENTS
  • 1.6.7.1. Leveling Cylinder Removal
  • 1.6.7.2. Leveling Cylinder Installation
  • 1.6.7.3. Turntable Casting
  • 1.6.7.4. Intermediate Leveler
  • 1.6.7.5. Auxiliary Pump
  • 1.6.7.6. Implement Pump
  • 1.6.7.7. Auxiliary Oil Cooler Fan Pump
  • 1.6.7.8. Charge Pump
  • 1.6.7.9. Right Side Drive Pump
  • 1.6.7.10. Left Side Drive Pump
  • 1.6.8. FINAL DRIVE ASSEMBLY
  • 1.6.8.1. Removal
  • 1.6.8.2. Disassembly
  • 1.6.8.3. Disassembly of Number 1 Carrier
  • 1.6.8.4. Assembly of Number 1 Carrier
  • 1.6.8.5. Disassembly of Number 2 Carrier
  • 1.6.8.6. Assembly of Number 2 Carrier
  • 1.6.8.7. Assembly
  • 1.6.8.8. Installation
  • 1.6.9. MAIN CONTROL VALVE
  • 1.6.10. CHARGE MANIFOLD HEATER
  • 1.6.10.1. Removal
  • 1.6.10.2. Installation
  • 1.6.11. CHARGE FILTER MANIFOLD
  • 1.6.11.1. Removal
  • 1.6.11.2. Installation
  • 1.6.12. PILOT PRESSURE MANIFOLD
  • 1.6.12.1. Removal and Installation
  • 1.6.13. RETURN OIL MANIFOLD (LOGIC BLOCK)
  • 1.6.14. SAW STOP VALVE
  • 1.6.14.1. Removal and Installation
  • 1.6.15. ENGINE FLEXPLATE
  • 1.6.15.1. Remove Hydraulic Pumps
  • 1.6.15.2. Separate Pump Drive From Engine
  • 1.6.15.3. Flexplate Removal
  • 1.6.15.4. Flexplate Installation
  • 1.6.15.5. Pump Drive Installation
  • 1.6.15.6. Install Hydraulic Pumps
  • 1.6.16. ENGINE
  • 1.6.16.1. Removal
  • 1.6.16.2. Installation Preparation
  • 1.6.16.3. Installation
  • 1.6.17. TRACK SYSTEM
  • 1.6.17.1. Track Tension
  • 1.6.17.2. Track Shoe Removal and Installation
  • 1.6.17.3. Track Removal and Installation
  • 1.6.17.4. Idler Wheel, Recoil Spring and Track Adjuster Assembly
  • 1.6.17.5. Final Drive Sprocket
  • 1.6.17.6. Track Slider
  • 1.6.17.7. Upper Track Roller
  • 1.7. AIR CONDITIONER
  • 1.7.1. AIR CONDITIONER/HEATER
  • 1.7.1.1. CHARGING AIR CONDITIONING SYSTEM
  • 1.7.1.2. Air Conditioner/Heater Access
  • 1.8. DIAGRAMS AND SCHEMATICS
  • 1.8.1. TRACK DRIVE CIRCUIT 83381 REV. A
  • 1.8.2. COMBINATION BAR SAW AND DISC SAW 83382B
  • 1.8.3. DISC SAW 83383B
  • 1.8.4. DUAL FLOW PROCESSOR 2 83385B
  • 1.8.5. COMBINED FLOW PROCESSOR 3 83386B
  • 1.8.6. COMBINED FLOW PROCESSOR 4 83387B
  • 1.8.7. INTERMITTENT DISC SAW 83388B
  • 1.8.8. BAR SAW 83389B
  • 1.8.9. DUAL FLOW PROCESSOR 5 85801A
  • 1.8.10. ELECTRICAL MAXI HEAD COMPUTER 00860148 1/2
  • 1.8.11. ELECTRICAL MAXI HEAD COMPUTER 00860148 2/2
  • 1.8.12. ELECTRICAL 00860154 1/2
  • 1.8.13. ELECTRICAL 00860154 2/2
  • 1.8.14. HYDRAULIC 00860150
  • 1.8.15. MAIN ELECTRICAL CTR, FUSE LEGEND 28606E 1/2
  • 1.8.16. MAIN ELECTRICAL CTR, FUSE LEGEND 28606E 2/2
  • 1.8.17. DASH PANEL 28411A
  • 1.8.18. UPPER CAB HARNESS 28413A
  • 1.8.19. RADIO ADAPTER 28414B
  • 1.8.20. REAR UPPER LIGHT HARNESS 28415A
  • 1.8.21. LOWER CAB SUB HARNESS (SHIFT COIL) 28416A
  • 1.8.22. LOWER CAB HARNESS 28417A
  • 1.8.23. FOPS LIGHT HARNESS 28418A
  • 1.8.24. ENGINE HARNESS 28703B
  • 1.8.25. VISOR LIGHT HARNESS 28422B
  • 1.8.26. MAXI INTERFACE HARNESS 83093A
  • 1.8.27. VAC/VENT SUB HARNESS 27309
  • 1.8.28. ROLLY II INSTALLATION KIT, FUSE RELAY 28701 REV A
  • 1.8.29. CUMMINS QSC ENGINE SCHEMATIC 83093A
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