Komatsu 515C, 520C Operation and Maintenance Manual OM515C520C99-1E
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: OM515C520C99-1E
- Format: PDF
- Size: 5.0MB
- Number of Pages: 205
-
Model List:
- 515C
- 520C
- 1. MAIN MENU
- 2. COVER
- 3. SECTION INDEX
- 4. SECTION CONTENTS
- 5. SECTION 1 INTRODUCTION
- 5.1. INTRODUCTION
- 5.1.1. INTRODUCTION
- 5.1.2. SERIAL NUMBERS
- 6. SECTION 2 SAFETY PRECAUTIONS
- 6.1. SAFETY PRECAUTSIONS
- 6.1.1. GENERAL
- 6.1.2. BEFORE STARTING ENGINE
- 6.1.3. OPERATING THE MACHINE
- 6.1.4. GENERAL MAINTENANCE PRECAUTIONS
- 6.1.5. WHEN PARKING
- 6.1.6. SAFETY GRAPHICS LOCATION
- 6.1.6.1. SAFETY GRAPHICS
- 6.1.6.2. SAFETY GRAPHICS (VERSION CE)
- 7. SECTION 3 STORAGE AND SHIPPING
- 7.1. MACHINE TRANSPORT AND STORAGE
- 7.1.1. MACHINE TRANSPORT
- 7.1.1.1. GENERAL
- 7.1.1.2. TRANSPORTATION ON TRAILER, RAILWAY CAR OR BY SEA
- 7.1.1.3. TRANSPORTATION BY MACHINE OWN DRIVE
- 7.1.2. LIFTING ON SLINGS
- 7.1.3. MOVING A DISABLED MACHINE
- 7.1.4. MACHINE STORAGE
- 7.1.4.1. PREPARING FOR STORAGE
- 7.1.4.2. SERVICING DURING STORAGE
- 7.1.4.3. PREPARING FOR OPERATION AFTER STORAGE
- 8. SECTION 4 OPERATING
- 8.1. OPERATING
- 8.1.1. GENERAL
- 8.1.2. UNIVERSAL SYMBOLS FOR INSTRUMENTS AND CONTROLS
- 8.1.3. INSTRUMENTS AND CONTROLS
- 8.1.4. CAB DOOR AND WINDOWS
- 8.1.5. OPERATORS SEAT
- 8.1.6. SEAT BELT
- 8.1.7. CAB HEATING AND VENTILATION
- 8.1.7.1. DEFROSTER FAN
- 8.1.7.2. HEATER
- 8.1.7.3. AIR CONDITIONER
- 8.1.8. AIR CLEANER SERVICE INDICATOR
- 8.1.9. ELECTRIC SYSTEM MASTER SWITCH
- 8.1.10. DOME LIGHT WITH SWITCHES
- 8.1.11. STARTING AND STOPPING THE ENGINE
- 8.1.11.1. NORMAL START (AMBIENT TEMPERATURE ABOVE 0 (C))
- 8.1.11.2. COLD WEATHER START (USING ETHER INJECTOR, AMBIENT TEMPERATURE BELOW 0 C)
- 8.1.11.3. STOPPING THE ENGINE
- 8.1.12. DRIVING THE MACHINE
- 8.1.13. SHIFTING GEARS
- 8.1.14. STEERING
- 8.1.15. STOPPING THE MACHINE
- 8.1.16. PARKING THE MACHINE
- 8.1.17. LOADER OPERATIONS
- 8.1.17.1. BOOM CONTROL LEVER POSITIONS
- 8.1.17.2. AUTOMATIC BOOM KICKOUT
- 8.1.17.3. BUCKET CONTROL LEVER POSITIONS
- 8.1.17.4. AUTOMATIC LEVELER
- 8.1.17.5. MULTIPURPOSE BUCKET CONTROL LEVER POSITIONS (IF EQUIPPED)
- 8.1.18. LOADER TECHNIQUES
- 8.1.18.1. LOADING, TRANSPORTING AND PILING
- 8.1.18.2. DIGGING, CLEARING AND LEVELING
- 8.1.19. ECONOMICAL OPERATION OF MACHINE
- 8.1.20. QUICKCOUPLING
- 8.1.20.1. QUICKCOUPLING WITH 3SPOOL VALVE
- 8.1.20.2. QUICKCOUPLING WITH 2SPOOL VALVE
- 8.1.21. RIDE STABILIZING MECHANISM
- 8.1.21.1. DRIVING A MACHINE WITH RSM SYSTEM
- 8.1.22. HIGHDUMP BUCKET
- 8.1.22.1. HIGHDUMP BUCKET CONTROL
- 8.1.22.2. OPERATING THE HIGHDUMP BUCKET
- 9. SECTION 5 MAINTENANCE
- 9.1. MAINTANENCE
- 9.1.1. GENERAL PRECAUTIONS
- 9.1.2. SCHEDULED MAINTENANCE GUIDE
- 9.1.2.1. GROUND LEVEL INSPECTION
- 9.1.3. MAINTENANCE AND SERVICE CHART
- 9.1.3.1. SERVICE POINTS
- 9.1.4. LUBRICATION
- 9.1.4.1. WHEN SHIPPED
- 9.1.4.2. WHEN SERVICED
- 9.1.4.3. LUBRICANT SELECTION
- 9.1.4.4. VISCOSITIES
- 9.1.4.5. REFILL SPECIFICATIONS AND CAPACITIES
- 9.1.4.6. LUBRICANT, COOLANT AND FUEL EQUIVALENTS
- 9.1.4.7. LUBRICATING FITTINGS (LUBRICATED WITH SOLID GREASE)
- 9.1.5. SEASONAL PREPARATION
- 9.1.5.1. FUEL SYSTEM
- 9.1.5.2. COOLING SYSTEM
- 9.1.5.3. ELECTRICAL SYSTEM
- 9.1.6. AIR CLEANING SYSTEM
- 9.1.6.1. AIR CLEANER
- 9.1.6.2. PRIMARY (OUTER) FILTER ELEMENT
- 9.1.6.3. SAFETY (INNER) FILTER ELEMENT
- 9.1.6.4. PRECLEANER SCREEN
- 9.1.6.5. DUST VACUATOR VALVE
- 9.1.6.6. CHECKING AIR INTAKE SYSTEM FOR LEAKS
- 9.1.7. BRAKES
- 9.1.7.1. SERVICE BRAKE SYSTEM
- 9.1.7.2. CHECKING THE BRAKE FLUID LEVEL
- 9.1.7.3. CHANGING THE BRAKE FLUID
- 9.1.7.4. FILLING AND VENTING THE SYSTEM
- 9.1.7.5. PARKING BRAKE
- 9.1.8. COOLING SYSTEM
- 9.1.8.1. WATER
- 9.1.8.2. ANTIFREEZE
- 9.1.8.3. RADIATOR CAP
- 9.1.8.4. CHECKING THE COOLANT LEVEL
- 9.1.8.5. DRAINING THE SYSTEM
- 9.1.8.6. CLEANING THE SYSTEM
- 9.1.8.7. FILLING THE SYSTEM
- 9.1.8.8. CLEANING THE RADIATOR
- 9.1.9. DRIVE AXLES
- 9.1.9.1. CHECKING THE OIL LEVEL
- 9.1.9.2. SERVICING THE BREATHER
- 9.1.9.3. CHANGINE THE OIL
- 9.1.10. ELECTRICAL SYSTEM
- 9.1.10.1. ELECTRIC WIRES
- 9.1.10.2. CIRCUIT BREAKERS
- 9.1.10.3. BULB OR LAMP REPLACEMENT
- 9.1.10.4. BATTERIES
- 9.1.11. ENGINE
- 9.1.11.1. CHECKING THE CRANKCASE OIL LEVEL
- 9.1.11.2. CHANGING THE CRANKCASE OIL AND FILTER
- 9.1.11.3. CHECKING THE CONDITION AND TENSION OF BELTS
- 9.1.11.4. CHECKING THE CONDITION OF FAN AND HUB
- 9.1.11.5. INSPECTION OF IDLER PULLEY
- 9.1.11.6. ADJUSTMENT OF ENGINE VALVES
- 9.1.12. ETHER INJECTOR
- 9.1.13. FUEL SYSTEM
- 9.1.13.1. FUEL TANK
- 9.1.13.2. CHANGING THE FUEL FILTERS
- 9.1.13.3. FUEL FILTER WITH WATER SEPARATOR
- 9.1.13.4. VENTING THE FUEL SYSTEM
- 9.1.14. HYDRAULIC SYSTEM
- 9.1.14.1. CHECKING THE RESERVOIR OIL LEVEL
- 9.1.14.2. CHANGING THE HYDRAULIC SYSTEM OIL
- 9.1.14.3. CHANGING THE HYDRAULIC OIL RETURN FILTER
- 9.1.14.4. SERVICING THE HYDRAULIC RESERVOIR BREATHER
- 9.1.15. SEAT BELT
- 9.1.16. STEERING GEAR
- 9.1.17. TIRES AND RIMS
- 9.1.18. TRANSMISSION SYSTEM
- 9.1.18.1. CHECKING THE OIL LEVEL
- 9.1.18.2. CHANGING THE OIL
- 9.1.18.3. CHANGING THE TRANMISSION PRESSURE FILTER
- 9.1.18.4. CLEANING THE TRANSMISSION SUCTION STRAINER
- 9.1.18.5. SERVICING THE BREATHER
- 9.1.19. ROPS CAB AND ROPS CANOPY
- 9.1.20. HOOD ASSEMBLY AND RADIATOR GRILL
- 9.1.21. LOADER EQUIPMENT
- 9.1.22. AIR CONDITIONER OR HEATER (IF EQUIPPED
- 9.1.22.1. INSIDE FILTER
- 9.1.22.2. OUTSIDE FILTER
- 9.1.22.3. AIR CONDITIONER OFF SEASON CARE
- 10. SECTION 6 SPECIFICATIONS
- 10.1. SPECIFICATIONS
- 10.1.1. APPLICATION
- 10.1.2. TECHNICAL DESCRIPTION
- 10.1.3. SCHEMATIC OF 515C AND 520C WHEEL LOADERS DRIVE TRAIN
- 10.1.4. SCHEMATICS OF TRANSMISSION HYDRAULIC SYSTEM
- 10.1.5. LOADER EQUIPMENT AND STEERING HYDRAULIC SCHEMATIC
- 10.1.6. WIRING DIAGRAMS
- 10.1.7. BRAKE HYDRAULIC SYSTEM SCHEMATIC
- 10.1.8. SPECIFICATIONS
- 10.1.8.1. GENERAL SPECIFICATIONS OF 515C AND 520C LOADERS
- 10.1.8.2. CAPACITIES
- 10.1.8.3. ENGINE
- 10.1.8.4. ELECTRICAL SYSTEM
- 10.1.8.5. TRANSMISSION
- 10.1.8.6. TORQUE CONVERTER
- 10.1.8.7. DRIVE AXLES
- 10.1.8.8. TIRES
- 10.1.8.9. RIMS
- 10.1.8.10. BRAKES
- 10.1.8.11. LOADER HYDRAULIC SYSTEM
- 10.1.8.12. STEERING SYSTEM
- 10.1.8.13. DRIVE TRAIN
- 10.1.8.14. CYCLE TIMES
- 10.1.8.15. FUEL CONSUMPTION
- 10.1.9. AND 520C LOADERS EQUIPMENT
- 10.1.9.1. QUICKCOUPLING
- 10.1.9.2. BUCKETS FOR QUICKCOUPLING
- 10.1.9.3. FORKLIFT FOR QUICKCOUPLING 520C
- 10.1.9.4. MULITPURPOSE BUCKET
- 10.1.9.5. LOADER HIGHDUMP BUCKET
- 10.1.10. TORQUE VALUES FOR STANDARD METRICK FASTENERS
- 10.1.11. TORQUE VALUES FOR STANDARD ENGLISH FASTENERS
- 10.1.12. TORQUE VALUES FOR SPLIT FLANGE CONNECTIONS
- 10.1.13. TORQUE VALUES FOR HYDRAULIC TUBES AND FITTINGS
- 10.1.14. TORQUE VALUES FOR HOSE CLAMPS
- 10.1.15. TORQUE VALUES FOR AIR CONDITIONING TUBES AND FITTINGS
- 10.1.16. TORQUE VALUES FOR AIR CONDITIONING ORING CONNECTIONS
- 10.1.17. SPECIAL TORQUES
- 10.1.18. LIST OF SERVICE TOOLS
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