komatsu 560c wheel loader service manual sm560c99 1e 1

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Komatsu 560C Wheel Loader Service Manual SM560C99_1E

$30.00

Type Of Manual: Service Manual
Manual ID: SM560C99_1E
Format: PDF
Size: 13.0MB
Number of Pages: 500

Category: Komatsu Service Manual PDF

Model List:
- 560C Wheel Loader

1. MAIN MENU
2. COVER
3. CONTENTS
4. INTRODUCTION
4.1. SAFETY PRECAUTIONS
4.1.1. GENERAL
4.1.2. OPERATION
4.1.3. MAINTENANCE
4.2. SHIPPING SPECIFICATIONS
4.2.1. DIMENSIONS
4.2.2. SYSTEM REFILL CAPACITIES (APROXIMATE)
4.3. SERVICE INFORMATION
4.3.1. SERVICE PARTS
4.3.2. SERIAL NUMBERS
4.3.3. INSPECTION AND REPAIR
4.4. LOCTITE USAGE
4.4.1. SURFACE PREPARATION
4.4.2. APPLICATION
4.4.3. SETTING TIME (BEFORE PLACING IN OPERATION)
4.4.4. REMOVAL
4.4.5. APPPLICATION AT LOW TEMPERATURES
4.5. STANDARD TORQUES
4.5.1. BOLT IDENTIFICATION CHART
4.5.2. TORQUE VALUES FOR STANDARD FASTENERS
4.5.3. SPLIT FLANGE CONNECTIONS
4.5.4. HYDRAULIC TUBES AND FITTINGS
4.5.5. HOSE CLAMPS
4.6. SERVICE/SPECIAL TOOLS
4.6.1. SERVICE/SPECIAL TOOLS
5. BRAKES
5.1. WHEEL BRAKE
5.1.1. DESCRIPTION
5.1.2. OPERATIONAL TEST
5.1.3. SERVICE DIAGNOSIS
5.2. PARKING BRAKE
5.2.1. DESCRIPTION
5.2.2. SPECIFICATIONS
5.2.3. SERVICE DIAGNOSIS
5.2.4. ADJUSTING AND OPERATIONAL TEST OF THE BRALE
5.2.5. REMOVAL AND DISASSEMBLY
5.2.6. INSPECTION AND REPAIR
5.2.7. REASSEMBLY AND INSTALLATION
5.3. SERVICE BRAKE WARNING LIGHT E AND SWITCHES
5.3.1. DESCRIPTION
5.4. COOLING BRAKE LOW PRESSURE SWITCH AND BRAKE SYSTEM OIL FILTER WARNING LIGHT SWITCH
5.4.1. DESCRIPTION
5.5. BRAKE PUMP
5.5.1. DESCRIPTION
5.5.2. REMOVAL
5.5.3. DISASSEMBLY
5.5.4. INSPECTION AND REPAIR
5.5.5. REASSEMBLY
5.5.6. INSTALLATION
5.6. BRAKE COOLING PUMP
5.7. BRAKE ACCUMULATOR
5.7.1. CHECK THE ACCUMULATOR CONDITION
5.7.2. CHECKING NITROGEN CHARGE IN ACCUMULATOR
5.7.3. CHARGING ACCUMULATOR WITH NITROGEN
5.8. CHECK PERFORMANCE OF MAIN BRAKES
5.8.1. CHECK THE BRAKES EFFECTIVENESS
6. STEERING
6.1. GENERAL
6.1.1. SPECIFICATIONS
6.1.2. SERVICE DIAGNOSIS
6.1.3. LINKAGE ADJUSTMENT
6.2. STEERING COLUMN
6.2.1. DESCRIPTION AND OPERATION
6.2.2. SPECIFICATIONS
6.2.3. REMOVAL
6.2.4. DISASSEMBLY
6.2.5. INSPECTION AND REPAIR
6.2.6. REASSEMBLY
6.2.7. INSTALLATION
6.3. STEERING GEAR
6.3.1. DESCRIPTION
6.3.2. THEORY OF OPERATION
6.3.3. SPECIFICATIONS
6.3.4. WORM BEARING PRELOAD ADJUSTMENT
6.3.5. PITMAN SHAFT PRELOAD ADJUSTMENT
6.3.6. REMOVAL
6.3.7. DISASSEMBLY
6.3.8. INSPECTION AND REPAIR
6.3.9. REASSEMBLY
6.3.10. INSTALLATION
7. COOLING
7.1. GENERAL
7.1.1. DESCRIPTION
7.1.2. OPERATION
7.1.3. SPECIFICATIONS
7.1.4. SERVICE DIAGNOSIS
7.2. STEERING OIL COOLER
7.2.1. REMOVAL
7.2.2. INSTALLATION
7.3. RADIATOR
7.3.1. REMOVAL
7.3.2. DISASSEMBLY
7.3.3. INSPECTION AND REPAIR
7.3.4. REASSEMBLY AND INSTALLATION
7.4. TRANSMISSION OIL COOLER
7.4.1. REMOVAL
7.4.2. INSTALLATION
8. DRIVE TRAIN
8.1. DESCRIPTION
8.2. HYDRAULIC OIL FLOW
8.3. SPECIFICATIONS
8.4. SERVICE DIAGNOSIS
8.5. CHECKING THE CHARGING PUMP FLOW RATE
8.6. CHECKING TRANSMISSION AND TORQUE CONVERTER PRESSURES
8.7. TORQUE CONVERTER
8.7.1. GENERAL
8.7.2. TORQUE CONVERTER
8.7.3. CHARGING PUMP
8.8. TRANSMISSION
8.8.1. GENERAL
8.8.2. TRANSMISSION
8.8.3. CLUTCH PACKS
8.8.4. CONTROL VALVE
8.9. DRIVE AXLE AND DIFFERENTIAL
8.9.1. GENERAL
8.9.2. DRIVE SHAFTS
8.9.3. TRANSFER DRIVE
8.9.4. PLANETARY GEAR
8.9.5. WHEEL HUB AND SERVICE BRAKES
8.9.6. DIFFERENTIAL
8.9.7. DRIVE AXLE
9. ELECTRICAL
9.1. GENERAL
9.1.1. DESCRIPTION
9.2. WIRING DIAGRAM
9.2.1. ELECTRICAL LOADER SYSTEM
9.2.2. SERVICE DIAGNOSIS
9.3. ALTERNATOR
9.3.1. SPECIFICATION
9.3.2. INTRODUCTION
9.3.3. OPERATING PRINCIPLES
9.3.4. TROUBLESHOOTING PROCEDURES
9.3.5. INTEGRAL CHARGING SYSTEM REPAIR
9.4. BATTERY
9.4.1. SAFETY PRECAUTIONS
9.4.2. ELECTROLYTE STATE OF CHARGE
9.4.3. ELECTROLYTE IN TROPICAL AND ARCTIC CLIMATES
9.4.4. TESTING AND MAINTENANCE OF THE BATTERY
9.4.5. BATTERY CHARGING GUIDE
9.4.6. BATTERY STORAGE
9.4.7. BATTERY PRIMARY RATINGS
9.4.8. COLD ENGINE CRANKING PERFORMANCE
9.4.9. DRY CHARGE ACTIVATION
9.4.10. TYPICAL CAUSE OF BATTERY FAILURE
9.4.11. VISUAL INSPECTION OF BATTERY
9.5. CRANKING MOTOR
9.5.1. SPECIFICATION
9.5.2. INTRODUCTION
9.5.3. OPERATION
9.5.4. TROUBLESHOOTING THE CRANKING CIRCUIT
10. FRAME
10.1. DESCRIPTION AND OPERATION
10.2. SPECIFICATIONS
10.3. MAINTENANCE
10.4. WELDING
10.5. CHECKING HINGE VERTICAL MOVEMENT
10.6. DISASSEMBLY
10.7. INSPECTION AND REPAIR
10.8. REASSEMBLY
11. HYDRAULIC
11.1. GENERAL
11.1.1. DESCRIPTION
11.1.2. THEORY OF OPERATION
11.1.3. SPECIFICATIONS
11.1.4. SERVICE DIAGNOSIS
11.2. TEST AND ADJUSTMENT
11.2.1. STEERING SYSTEM PERFORMANCE TEST
11.2.2. HYDRAULIC SYSTEM PERFORMANCE TEST
11.2.3. STEERING SYSTEM PRESSURE TEST
11.2.4. HYDRAULIC SYSTEM PRESSURE TEST
11.2.5. SUCTION LINE LEAKAGE TEST
11.2.6. HYDRAULIC CONTROL LEVER LEAKAGE ADJUSTMENT
11.3. PUMPS
11.3.1. STEERING/SWITCH PUMP
11.3.2. HYDRAULIC AND BRAKE COOLING PUMP
11.3.3. GROUND DRIVEN STEERING PUMP (IF EQUIPPED)
11.4. VALVES
11.4.1. STEERING VALVE
11.4.2. PILOT CONTROL VALVE
11.4.3. HYDRAULIC CONTROL VALVE
11.4.4. STEERING CYLINDER CHECK VALVES
11.4.5. GROUND DRIVEN STEERING DIVERTER VALVE (IF EQUIPPED)
11.4.6. GROUND DRIVEN STEERING CHECK VALVE
11.4.7. STEERING RETURN SURGE VALVE
11.5. CYLINDERS
11.5.1. BUCKET CYLINDER
11.5.2. BOOM CYLINDERS
11.5.3. STEERING CYLINDERS
11.6. RESERVOIRS AND FILTER
11.6.1. DESCRIPTION
11.6.2. OPERATION
11.6.3. SPECIFICATION
11.6.4. LOADER RETURN SURGE VALVE TEST
11.6.5. REMOVAL
11.6.6. DISASSEMBLY
11.6.7. INSPECTION AND REPAIR
11.6.8. REASSEMBLY
11.6.9. INSTALLATION
12. POWER
12.1. DESCRIPTION
12.2. SPECIFICATIONS
12.3. SERVICE DIAGNOSIS
12.4. AIR INTAKE SYSTEM TEST
12.5. ENGINE CONTROLS ADJUSTMENT
12.6. REMOVAL
12.7. ENGINE REPAIR
12.8. ENGINE INSTALLATION
13. SUPERSTRUCTURE
13.1. GENERAL
13.1.1. SPECIFICATIONS
13.2. CAB WINDOW GLASS
13.2.1. REPLACEMENT
13.3.1. REMOVAL
13.3.2. INSTALLATION
14. SUSPENSION
14.1. DESCRIPTION
14.2. SPECIFICATION
14.3. REMOVAL
14.4. BOLSTER REPAIR
14.5. INSTALLATION
15. WHEELS AND TRACKS
15.1. DESCRIPTION
15.2. OPERATION
15.3. WHEEL REMOVAL
15.4. WHEEL DISASSEMBLY AND ASSEMBLY
15.5. WHEEL INSTALLING
16. MOUNTED EQUIPMENT
16.1. GENERAL
16.1.1. SAFETY PRECAUTIONS
16.1.2. DESCRIPTION AND OPERATION
16.2. LOADER LINKAGE PIVOTS
16.2.1. SPECIFICATIONS
16.2.2. REMOVAL AND DISASSEMBLY
16.2.3. REASSEMBLY AND INSTALLATION
16.3. BUCKET
16.3.1. SPECIFICATIONS
16.3.2. REMOVAL
16.3.3. INSTALLATION
16.3.4. CUTTING EDGE REPLACEMENT
16.3.5. TOOTH AND ADAPTOR INSTALLATION

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