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Komatsu 730E Dump Truck Field Assembly Instruction CEAW004103

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW004103
Format: PDF
Size: 12.6MB
Number of Pages: 270

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 730E Dump Truck

1. COVER
2. FOREWARD
3. TABLE OF CONTENTS
4. SAFETY RULES, TOOLS EQUIPMENT
4.1. SAFETY RULES
4.2. TOOLS AND EQUIPMENT FOR ASSEMBLY
4.3. LIFTING SLING GENERAL INFORMATION
4.4. ASSEMBLY SCHEDULE AND RESOURCE LAYOUT
5. MAJOR COMPONENTS AND SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. Komatsu SSA16V159
6. MAJOR COMPONENT WEIGHTS
7. FIELD WELDING FOR ASSEMBLY OR REPAIR
7.1. WELDER QUALIFICATION AND TRAINING
7.2. WELD PROCEDURES
7.3. APPROVED CONSUMABLES
7.4. WELD QUALITY REQUIREMENTS
7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
7.6. WELD INSPECTION
7.7. RECORDS
7.8. ANNEX A
7.9. ANNEX B
7.9.1. TOE HAMMER PEENING
7.9.1.1. Procedure
7.9.2. TOE GRINDING WITH A ROTARY BURR
7.9.2.1. Procedure
7.10. BIBLIOGRAPHY
7.10.1. SPECIAL PRECAUTIONS WHEN SERVICING AN A/C DRIVE SYSTEM TRUCK
7.10.1.1. General Welding Guidelines
8. RECEIVING ASSEMBLY PREPARATION
8.1. ASSEMBLY LAYOUT
9. CHASSIS ASSEMBLY
9.1. RECOMMENDED ASSEMBLY DATA
9.2. BASIC ASSEMBLY PROCEDURE
9.3. GENERAL PRECAUTIONS AND INSTRUCTION
9.3.1. TurnOfTheNut Tightening Procedure
9.4. GENERAL INFORMATION
9.5. BODY ASSEMBLY
9.6. BODY WELDING
10. DUMP BODY ASSEMBLY
11. DUMP BODY INSTALLATION
12. FINAL CHECKOUT
13. APPENDIX
13.1. LUBRICATION CHART
13.2. SUSPENSION OILING AND CHARGING
13.2.1. GENERAL
13.2.2. EQUIPMENT LIST
13.2.2.1. Hydrair Charging Kit
13.2.2.2. Installation of Charging Kit
13.2.2.3. Removal of Charging Kit
13.2.2.4. Support Blocks For Oiling and Charging Dimensions
13.2.3. FRONT SUSPENSION
13.2.3.1. Front Suspension Oiling
13.2.3.2. Front Suspension Nitrogen Charging
13.2.4. REAR SUSPENSION
13.2.4.1. Rear Suspension Oiling
13.2.4.2. Rear Suspension Nitrogen Charging
13.2.5. OIL AND NITROGEN SPECIFICATIONS CHART
13.2.5.1. TOEIN ADJUSTMENT
13.3. TOEIN ADJUSTMENT
13.4. AUTOMATIC LUBRICATION SYSTEM
13.4.1. LUBRICANT REQUIRED FOR SYSTEM
13.4.2. SYSTEM PRIMING
13.4.3. LUBRICANT PUMP
13.4.3.1. Pump Housing Oil Level
13.4.3.2. Pump Pressure Control
13.4.4. INJECTORS (SL1 Series H)
13.4.4.1. Injector Specifications
13.4.4.2. Injector Adjustment
13.4.5. SYSTEM CHECKOUT
13.4.5.1. Lubrication Cycle Timer Check
13.4.5.2. Lubrication Cycle Timer Adjustment
13.4.6. PREVENTIVE MAINTENANCE INSPECTION
13.4.6.1. Hour Lubrication System Inspection
13.4.6.2. Hour Inspection
13.4.6.3. Hour Inspection
13.4.6.4. Hour Inspection
13.4.6.5. Hour Inspection
13.5. A/C CHECKOUT PROCEDURE
13.6. A/C DRIVE BELT ADJUSTMENT PROCEDURE
13.7. HYDRAULIC CHECKOUT PROCEDURE
13.8. BRAKE SYSTEM CHECKOUT PROCEDURE
13.9. VHMS SYSTEM CHECKOUT PROCEDURE
13.10. PAYLOAD METER SYSTEM CHECKOUT PROCEDURE
13.11. STATEX III CHECKOUT PROCEDURE
13.12. STANDARD TORQUE CHARTS AND CONVERSION TABLES
13.12.1. Suggested Sources for Rust Preventive Grease
13.13. HYDRAULIC SYSTEM FLUSHING PROCEDURE
13.13.1. SYSTEM FLUSHING
13.13.1.1. Hydraulic System Flushing Procedure
13.14. FIELD ASSEMBLY INSPECTION REPORT
13.15. HOUR POST COMMISSIONING CHECKSHEET

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