komatsu 730e dump truck operation and maintenance manual ceam010301 1

komatsu 730e dump truck operation and maintenance manual ceam010301 2

komatsu 730e dump truck operation and maintenance manual ceam010301 3 2

komatsu 730e dump truck operation and maintenance manual ceam010301 4 2

komatsu 730e dump truck operation and maintenance manual ceam010301 5

Komatsu 730E Dump Truck Operation and Maintenance Manual CEAM010301

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM010301
Format: PDF
Size: 3.5MB
Number of Pages: 164

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 730E Dump Truck

0.1. TABLE OF CONTENTS
0.2. TRUCK MODEL ILLUSTRATION
0.3. ABOUT THIS MANUAL
0.4. STANDARD CHARTS AND TABLES
1. SAFETY
1.1. GENERAL SAFETY RULES
1.2. PRECAUTIONS DURING OPERATION
1.2.1. BEFORE STARTING ENGINE
1.2.2. OPERATING MACHINE
1.2.3. BATTERY
1.2.4. TOWING
1.3. PRECAUTIONS FOR MAINTENANCE
1.3.1. BEFORE CARRYING OUT MAINTENANCE
1.3.2. DURING MAINTENANCE
1.3.3. TIRES
1.4. ADDITIONAL JOB SITE RULES
1.5. WHEN REPAIRS ARE NECESSARY
1.6. WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS
2. OPERATION
2.1. OPERATING INSTRUCTIONS
2.1.1. PREPARING FOR OPERATION
2.1.2. SAFETY IS THINKING AHEAD
2.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
2.2. ENGINE STARTUP SAFETY PRACTICES
2.3. AFTER ENGINE HAS STARTED
2.4. MACHINE OPERATION SAFETY PRECAUTIONS
2.5. SAFE PARKING PROCEDURES
2.6. SHUTDOWN PROCEDURE
2.7. DELAYED ENGINE SHUTDOWN PROCEDURE
2.8. SUDDEN LOSS OF POWER
2.9. OPERATOR CAB AND CONTROLS
2.9.1. STEERING WHEEL AND CONTROLS
2.9.2. SERVICE BRAKE PEDAL
2.9.3. DYNAMIC RETARDER PEDAL
2.9.4. THROTTLE PEDAL
2.9.5. HEATER / AIR CONDITIONER VENTS
2.9.6. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
2.9.7. OVERHEAD PANEL AND DISPLAYS
2.9.8. CENTER CONSOLE
2.9.9. OPERATOR SEAT
2.10. INSTRUMENT PANEL AND INDICATOR LIGHTS
2.10.1. CONTROL SYMBOLS
2.11. INSTRUMENT PANEL
2.12. PANEL GUAGES, INDICATORS, AND CONTROLS
2.13. OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL
2.14. INDICATOR LIGHT SYMBOLS
2.14.1. TROLLEY INDICATOR LIGHTS
2.14.2. HAZARD WARNING LIGHTS
2.14.3. LAMP TEST SWITCH / CENTRY FUEL SYSTEM
2.15. CUMMINS ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
2.15.1. DETERMINING FAULT CODES
2.15.2. EXITING THE DIAGNOSTIC MODE
2.16. TROLLEY OPERATING INSTRUCTIONS
2.16.1. AFTER ENGINE HAS STARTED
2.17. OPERATING IN DIESEL MODE
2.18. OPERATING IN TROLLEY LINE MODE
2.18.1. GETTING ON LINE
2.18.2. GETTING OFF LINE
2.18.3. LINE STATUS SIGNALS
2.18.4. LINE STATUS SIGNAL MARKINGS
2.18.5. TRAFFIC CONSIDERATION FOR TROLLEY LINE OPERATION
2.18.6. APPROACHING SLOW MOVING VEHICLES WHILE ON TROLLEY
2.18.7. OPERATING SLOW MOVING VEHICLES WHILE ON TROLLEY
2.18.8. PROCEDURES FOR TRUCK BREAKDOWNS WHILE ON TROLLEY
3. MAINTENANCE
3.1. LUBRICATION AND SERVICE
3.1.1. SERVICE CAPACITIES
3.1.2. HYDRAULIC TANK SERVICE
3.1.3. COOLANT LEVEL CHECK
3.1.4. RADIATOR FILLING PROCEDURE
3.1.5. COOLING SYSTEM RECOMMENDATIONS
3.1.6. LUBRICATION CHART
3.1.7. HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS
3.1.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.1.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
3.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM (OPTIONAL)
3.2.1. GENERAL DESCRIPTION
3.2.2. SYSTEM COMPONENTS
3.2.3. SYSTEM OPERATION
3.2.4. GENERAL INSTRUCTIONS
3.2.4.1. SYSTEM PRIMING
3.2.4.2. LUBRICANT PUMP
3.2.4.3. FILTER AND RESERVOIR
3.2.4.4. INJECTORS
3.2.5. SYSTEM CHECKOUT
3.2.6. VDC SOLID STATE TIMER CHECKOUT ADJUSTMENT
3.2.7. PUMP REBUILD
3.2.7.1. DISASSEMBLY
3.2.7.2. CLEANING AND INSPECTION
3.2.7.3. ASSEMBLY
3.2.8. PREVENTATIVE MAINTENANCE PROCEDURE
4. SPECIFICATIONS
4.1. MAJOR COMPONENT DESCRIPTIONS
4.2. SPECIFICATIONS
5. OPTIONAL EQUIPMENT
5.1. PAYLOAD METER 3
5.1.1. OPERATION SECTION
5.1.2. INTRODUCTION
5.1.3. DATA SUMMARY
5.1.4. DATA GATHERING
5.1.5. COMPONENT DESCRIPTION
5.1.5.1. SYSTEM DIAGRAM
5.1.5.2. SUSPENSION PRESSURE SENSORS
5.1.5.3. INCLINOMETER
5.1.5.4. OPERATOR DISPLAY
5.1.5.5. OPERATOR SWITCH
5.1.5.6. SPEED INPUT
5.1.5.7. BODYUP SWITCH
5.1.5.8. BRAKE LOCK SWITCH
5.1.5.9. PAYLOAD METER
5.1.5.10. COMMUNICATIONS PORTS
5.1.5.11. KEYSWITCH INPUT
5.1.5.12. PAYLOAD METER POWER
5.1.5.13. LOAD LIGHTS
5.1.5.14. WIRING AND TERMINATION
5.1.5.15. TCI OUTPUTS
5.1.6. OPERATORS DISPLAY AND SWITCH
5.1.6.1. READING THE SPEEDOMETER
5.1.6.2. READING THE LOAD DISPLAY
5.1.6.3. USING THE OPERATOR ID
5.1.6.4. USING THE LOAD AND TON COUNTER
5.1.6.4.1. TOTAL TON COUNTER
5.1.6.4.2. TOTAL LOAD COUNTER
5.1.6.4.3. CLEARING THE COUNTERS
5.1.6.5. VIEWING LIVE SENSOR DATA
5.1.6.6. OTHER DISPLAY MESSAGES
5.1.7. PAYLOAD OPERATION CALCULATION
5.1.7.1. DESCRIPTION OF HAUL CYCLES STATES
5.1.7.1.1. STATES OR STAGES OF A TYPICAL HAUL CYCLE
5.1.7.1.2. HAUL CYCLE DESCRIPTION
5.1.7.2. LOAD CALCULATION
5.1.7.3. CARRY BACK
5.1.7.4. MEASUREMENT ACCURACY
5.1.7.5. SOURCES FOR PAYLOAD ERROR
5.1.7.5.1. PAYLOAD ERROR
5.1.7.5.2. LOADING CONDITIONS
5.1.7.5.3. PRESSURE SENSORS
5.1.7.5.4. SWINGLOADS
5.1.7.5.5. SPEED AND DISTANCE
5.1.8. HAUL CYCLE DATA
5.1.8.1. HAUL CYCLE DATA
5.1.8.2. HAUL CYCLE WARNING FLAGS
5.1.8.3. ALARM RECORDS
5.1.8.4. FRAME TORQUE DATA
5.1.8.5. SPRUNG WEIGHT DATA
5.1.8.6. MAXIMUM SPEED DATA
5.1.9. PC SOFTWARE OVERVIEW
5.1.9.1. PC OVERVIEW
5.1.9.2. SYSTEM CONFIGURATION
5.1.9.3. INSTALLING THE PAYLOAD METER 3 SOFTWARE
5.1.10. DOWNLOADING DATA
5.1.11. PLM3 SYSTEM CONFIGURATION
5.1.11.1. STARTING COMMUNICATIONS
5.1.11.1.1. DISPLAYED PAYLOAD UNITS
5.1.11.1.2. TIME UNITS
5.1.11.2. CONNECTION MENU
5.1.11.3. CONNECTING TO THE PAYLOAD METER
5.1.11.4. CONFIGURE THE PAYLOAD METER
5.1.11.4.1. SETTING THE DATE AND TIME
5.1.11.4.2. SETTING THE TRUCK TYPE
5.1.11.4.3. SETTING THE GAUGE DISPLAY UNITS
5.1.11.4.4. SETTING THE FRAME SERIAL NUMBER
5.1.11.4.5. SETTING THE TRUCK NUMBER
5.1.11.4.6. SETTING THE KMS DISTRIBUTOR
5.1.11.4.7. SETTING THE KMS CUSTOMER
5.1.11.5. CLEAN TRUCK TARE
5.1.11.6. INCLINOMETER CALIBRATION
5.1.12. DATA ANALYSIS
5.1.12.1. CREATING A QUERY
5.1.12.1.1. SORTING ON TRUCK UNIT NUMBER
5.1.12.1.2. SORTING ON TRUCK TYPE
5.1.12.1.3. SORTING ON DATE RANGE
5.1.12.1.4. SORTING ON TIME RANGE
5.1.12.2. PAYLOAD DETAIL SCREEN
5.1.12.3. CREATING REPORTS
5.1.12.3.1. SUMMARY ONE PAGE REPORT
5.1.12.3.2. DETAILED MULTIPAGE REPORT
5.1.12.4. CREATING GRAPHS
5.1.12.5. EXPORTING DATA
5.1.12.5.1. CSV EXPORT
5.1.12.5.2. COMPRESSED
5.1.12.6. IMPORTING DATA
5.1.12.7. DELETING HAUL CYCLE RECORDS
5.1.12.8. VIEWING ALARMS
5.1.12.9. DELETING ALARM RECORDS
5.2. RADIO, AM / FM CASSETTE

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