komatsu 82e 98e series diesel engine shop manual sebm035103 1 1

komatsu 82e 98e series diesel engine shop manual sebm035103 2 1

komatsu 82e 98e series diesel engine shop manual sebm035103 3 1

komatsu 82e 98e series diesel engine shop manual sebm035103 4 1

komatsu 82e 98e series diesel engine shop manual sebm035103 5 1

Komatsu 82E-98E Series Diesel Engine Shop Manual SEBM035103

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM035103
Format: PDF
Size: 9.5MB
Number of Pages: 197

Category: Komatsu Shop Manual PDF

Model List:
- 82E-98E Series Diesel Engine

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATIONS
3.2. ENGINE EXTERNAL VIEWS
3.3. STRUCTURAL DESCRIPTION
4. INSPECTION ANG ADJUSTMENT
4.1. PERIODIC MAINTENANCE SCHEDULE
4.2. PERIODIC INSPECTION AND MAINTENANCE PROCEDURE
4.2.1. CHECK BEFORE DAILY OPERATION
4.2.2. INSPECTION AFTER INITIAL 50 HOURS OPERATION
4.2.3. INSPECTION EVERY 50 HOURS
4.2.4. INSPECTION EVERY 250 HOURS OR 3 MONTHS
4.2.5. INSPECTION EVERY 500 HOURS OR 6 MONTHS
4.2.6. INSPECTION EVERY 1000 HOURS OR ONE YEAR
4.2.7. INSPECTION EVERY 2000 HOURS OR 2 YEARS
4.3. ADJUSTING THE NOLOAD MAXIMUM OR MINIMUM SPEED
4.4. SENSOR INSPECTION
4.4.1. OIL PRESSURE SWITCH
4.4.2. THERMO SWITCH
4.5. WATER LEAK CHECK IN COOLING WATER SYSTEM
4.6. RADIATOR CAP INSPECTION
4.7. THERMOSTAT INSPECTION
4.8. ADJUSTING OPERATION
4.9. LONG STORAGE
5. TROUBLESHOOTING
5.1. PREPARATION BEFORE TROUBLESHOOTING
5.2. QUICK REFERENCE TABLE FOR TROUBLESHOOTING
5.3. TROUBLESHOOTING BY MEASURING COMPRESSION PRESSURE
6. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
6.1. COMPLETE DISASSEMBLY AND REASSEMBLY
6.1.1. INTRODUCTION
6.1.2. SPECIAL SERVICE TOOLS
6.1.3. COMPLETE DISASSEMBLY
6.1.4. PRECAUTIONS BEFORE AND DURING REASSEMBLY
6.1.5. ADJUSTING OPERATION
6.2. CYLINDER HAED DISASSEMBLY, INSPECTION AND REASSEMBLY
6.2.1. COMPONENTS(2VALVE CYLINDER HAED)
6.2.2. DISASSEMBLY PROCEDURE
6.2.3. REASSEMBLY PROCEDURE
6.2.4. SERVICING POINTS
6.2.5. PARTS INSPECTION AND MEASUREMENT
6.2.6. VALVE SEAT CORRECTION
6.2.7. VALVE GUIDE REPLACEMENT
6.2.8. VALVE STEM SEAL REPLACEMENT
6.3. GEAR TRAIN AND CAMSHAFT
6.3.1. COMPONENTS
6.3.2. DISASSEMBLY PROCEDURE
6.3.3. REASSEMBLY PROCEDURE
6.3.4. SERVICING POINTS
6.3.5. PARTS INSPECTION AND MEASUREMENT
6.3.6. OIL SEAL REPLACEMENT (GEAR CASE SIDE)
6.3.7. CAMSHAFT BUSHING REPLACEMENT
6.4. CYLINDER BLOCK
6.4.1. COMPONENTS
6.4.2. DISASSEMBLY PROCEDURE
6.4.3. REASSEMBLY PROCEDURE
6.4.4. SERVICING POINTS
6.4.5. PARTS INSPECTION AND MEASUREMENT
6.4.6. CYLINDER BORE CORRECTION
6.4.7. PISTON PIN BUSHING REPLACEMENT
6.4.8. OIL SEAL REPLACEMENT (FLYWHEEL HOUSING SIDE)
7. LUBRICATION SYSTEM
7.1. LUBRICATION SYSTEM DIAGRAM
7.2. TROCHOID PUMP COMPONENTS
7.3. DISASSEMBLY (REVERSE THE PROCEDURE BELOW FOR ASSEMBLY)
7.4. SERVICING POINTS
7.5. PARTS INSPECTION AND MEASUREMENT
8. COOLING SYSTEM
8.1. COOLING WATER SYSTEM
8.2. COOLING WATER PUMP COMPONENTS
8.3. DISASSEMBLY (REVERSE THE PROCEDURE BELOW FOR ASSEMBLY)
8.4. SERVICING POINTS
9. FUEL INJECTION PUMP/GOVERNOR
9.1. INTRODUCTION
9.2. FUEL INJECTION PUMP
9.2.1. FUEL SYSTEM DIAGRAM
9.2.2. EXTERNAL VIEW AND COMPONENTS
9.2.3. DISASSEMBLY PROCEDURE
9.2.4. ASSEMBLY PROCEDURE
9.2.5. SERVICING POINTS
10. TURBOCHARGER
10.1. STRUCTURE AND FUNCTIONS
10.1.1. MAIN SPECIFICATIONS
10.1.2. CONSTRUCTION
10.1.3. STRUCTURAL AND FUNCTIONAL OUTLINE
10.1.4. COMPONENTS
10.1.5. COMPONENTS
10.2. SERVICE STANDARDS AND TIGHTENING TORQUE
10.2.1. SERVICE STANDARDS
10.2.2. TIGHTENING TORQUE
10.3. PERIODIC INSPECTION PROCEDURE
10.3.1. PERIODIC INSPECTION INTERVALS
10.3.2. INSPECTION PROCEDURE
10.3.3. WASTE GATE VALVE ADJUSTMENT PROCEDURE
10.4. DISASSEMBLY PROCEDURE
10.4.1. PREPARATION FOR DISASSEMBLY
10.4.2. INSPECTION BEFORE DISASSEMBLY
10.4.3. DISASSEMBLY
10.5. WASHING AND INSPECTION PROCEDURE
10.5.1. WASHING
10.5.2. INSPECTION PROCEDURE
10.6. REASSEMBLY PROCEDURE
10.6.1. PREPARATION FOR REASSEMBLY
10.6.2. REASSEMBLY
10.7. HANDING AFTER DISASSEMBLY AND REASSEMBLY
10.7.1. INSTRUCTIONS FOR TURBOCHARGER INSTALLATION
10.8. TROUBLESHOOTING
10.8.1. EXCESSIVELY EXHAUST SMOKE
10.8.2. WHITE SMOKE GENERATION
10.8.3. SUDDEN OIL DECREASE
10.8.4. DECREASE IN OUTPUT
10.8.5. POOR (SLOW) RESPONSE (STARTING) OF TURBOCHARGER
10.8.6. ABNORMAL SOUND OR VIBRATION
11. STARTING MOTOR
11.1. FOR 4D94LE/(S)4D98E
11.1.1. SPECIFICATIONS
11.1.2. COMPONENTS
11.1.3. TROUBLESHOOTING
11.1.4. NAMES OF PARTS AND DISASSEMBLY PROCEDURE
11.1.5. INSPECTION AND MAINTENANCE
11.1.6. SERVICE STANDARDS
11.1.7. ASSEMBLY
11.1.8. CHARACTERISTIC TEST
12. ALTERNATOR
12.1. THE 40A ALTERNATOR FOR 3D84E AND OTHER MODELS
12.1.1. COMPONENTS
12.1.2. SPECIFICATIONS
12.1.3. WIRING DIAGRAM
12.1.4. STANDARD OUTPUT CHARACTERISTICS
12.1.5. INSPECTION
12.1.6. TROUBLESHOOTING
13. ELECTRIC WIRING
13.1. ELECTRIC WIRING DIAGRAM
13.2. PRECAUTION ON ELECTRIC WIRING
13.2.1. ALTERNATOR
13.2.2. STARTING MOTOR
13.2.3. CURRENT LIMITER
13.2.4. SECTION AREA AND RESISTANCE OF ELECTRIC WIRE
14. SERVICE STANDARDS
14.1. ENGINE TUNING
14.2. ENGINE BODY
14.2.1. CYLINDER HEAD
14.2.2. GEAR TRAIN AND CAMSHAFT
14.2.3. CYLINDER BLOCK
14.3. LUBRICATING OIL SYSTEM (TROCHOID PUMP)
15. TIGHTENING TORQUE FOR BOLTS AND NUTS
15.1. TIGHTENING TORQUES FOR MAIN BOLTS AND NUTS
15.2. TIGHTENING TORQUES FOR STANDARD BOLTS AND NUTS

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