komatsu 830e dump truck operation and maintenance manual ceam006200 1

komatsu 830e dump truck operation and maintenance manual ceam006200 2

komatsu 830e dump truck operation and maintenance manual ceam006200 3 2

komatsu 830e dump truck operation and maintenance manual ceam006200 4

komatsu 830e dump truck operation and maintenance manual ceam006200 5

Komatsu 830E Dump Truck Operation and Maintenance Manual CEAM006200

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM006200
Format: PDF
Size: 3.4MB
Number of Pages: 146

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E Dump Truck

1. MAIN MENU
2. COVER
3. INTRODUCTION
3.1. FOREWARD
3.2. ALERTS PAGE DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
3.3. TABLE OF CONTENTS
3.4. TRUCK MODEL ILLUSTRATION
3.5. ABOUT THIS MANUAL
3.6. STANDARD CHARTS AND TABLES
4. SAFETY
4.1. GENERAL SAFETY
4.2. PRECAUTIONS DURING OPERATION
4.2.1. OPERATING MACHINE
4.2.2. TOWING
4.2.3. BATTERY
4.3. PRECAUTIONS FOR MAINTENANCE
4.3.1. BEFORE CARRYING OUT MAINTENANCE
4.3.2. DURING MAINTENANCE
4.3.3. TIRES
4.3.4. ADDITIONAL JOB SITE RULES
4.3.5. WHEN REPAIRS ARE NECESSARY
4.4. WARNING, CAUTION, AND INSTRUCTION PLATES/DECALS
5. OPERATION
5.1. OPERATING INSTRUCTIONS
5.1.1. PREPARING FOR OPERATION
5.1.2. SAFETY IS THINKING AHEAD
5.1.3. AT THE TRUCK GROUND LEVEL WALK AROUND INSPECTION
5.1.4. WALK AROUND INSPECTION ILLUSTRATION
5.2. ENGINE STARTUP SAFETY PRACTICES
5.3. AFTER ENGINE HAS STARTED
5.4. MACHINE OPERATION SAFETY PRECAUTIONS
5.5. SAFE PARKING PROCEDURES
5.6. ENGINE SHUTDOWN PROCEDURE
5.7. DELAYED ENGINE SHUTDOWN PROCEDURE
5.8. OPERATOR CAB AND CONTROLS
5.9. STEERING WHEEL AND CONTROLS
5.10. SERVICE BRAKE PEDAL
5.11. THROTTLE PEDAL
5.12. HEATER/AIR CONDITIONER VENTS
5.13. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
5.14. CENTER CONSOLE
5.15. OPERATOR SEAT
5.16. INSTRUMENT PANEL AND INDICATORS, AND CONTROLS
5.16.1. CONTROLS SYMBOLS
5.17. INSTRUMENT PANEL (36)
5.18. PANEL GAUGES, INDICATORS, AND CONTROLS (DISCUSSION OF ITEMS 128, FIGURE 36)
5.19. OVERHEAD STAUTUS/WARNING INDICATOR LIGHT PANEL (FIGURE 37)
5.20. INDICATOR LIGHT SYMBOLS REFER TO FIGURE 37 BY ROWS (AE) AND COLUMNS (16)
5.20.1. HAZARD WARNINGS LIGHTS (7)
5.20.2. LAMP TEST SWITCH (8)
6. MAINTENANCE
6.1. LUBRICATION AND SERVICE
6.1.1. LUBRICATION CHART
6.1.2. HOUR (DAILY) LUBRICATION AND MAINTENANCE CHECKS
6.1.3. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.4. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.5. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.6. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.7. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.1.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
6.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM
6.2.1. GENERAL DESCRIPTION
6.2.2. SYSTEM COMPONENTS
6.2.2.1. SYSTEM OPERATION
6.2.2.2. INJECTOR OPERATION
6.2.3. GENERAL INSTRUCTIONS
6.2.3.1. LUBRICANT REQUIRED
6.2.3.2. SYSTEM PRIMING
6.2.3.3. FILTER ASSEMBLY
6.2.4. LUBRICANT PUMP
6.2.5. SYSTEM CHECKOUT
6.2.5.1. VDC SOLID STATE TIMER CHECK
6.2.6. SYSTEM TROUBLESHOOTING CHART
6.2.7. PREVENTATIVE MAINTENANCE PROCEDURES
7. SPECIFICATIONS
7.1. MAJOR COMPONENT DESCRIPTION
7.2. SPECIFICATIONS
8. OPTIONAL EQUIPMENT
8.1. PAYLOAD METER II INDEX
8.1.1. GENERAL INFORMATION
8.1.2. LIGHTS, SWITCHES, AND COMPONENTS
8.1.3. TIPS FOR OPERATION
8.1.4. EXTERNAL DISPLAY LIGHTS
8.1.5. THEORY OF OPERATION
8.1.5.1. BASIC DESCRIPTION
8.1.5.2. LINKAGE FACTOR
8.1.5.3. BRAKE LOCK
8.1.5.4. SOURCES OF ERROR
8.1.5.5. TYPICAL DATA FROM SERVICE CHECK MODE
8.1.5.6. EXAMPLE CALCULATION OF PAYLOAD
8.1.5.7. CALCULATION OF THE CALIBRATION LOAD
8.1.6. TYPES OF DATA STORED
8.1.6.1. CYCLE DATA
8.1.6.2. ENGINE ON/OFF DATA
8.1.6.3. FAULT CODES AND WARNING DATA
8.1.6.4. ENGINE OPERATION
8.1.6.5. TOTAL PAYLOAD AND TOTAL NUMBER OF CYLES
8.1.6.6. OTHER DATA
8.1.7. OPERATOR FUNCTIONS
8.1.7.1. USING THE OPERATOR LOAD COUNTER
8.1.7.1.1. DESCRIPTION
8.1.7.1.2. VIEWING THE OPERATOR LOAD COUNTER
8.1.7.1.3. CLEARING THE OPERATOR LOAD COUNTER
8.1.7.2. DIMMING THE LIGHTS ON THE DISPLAY
8.1.8. INTITIAL SETUP OF PAYLOAD METER
8.1.8.1. SWITCH SETTINGS
8.1.8.2. CHECKING THE OPERATOR CHECK MODE
8.1.8.3. CHECKING THE SERVICE CHECK MODE
8.1.8.3.1. SETTING UP00
8.1.8.3.2. SETTING PL00
8.1.8.4. CHECKING THE Gt SETTING
8.1.8.5. CHECKING THE INCLINOMETER SETTINGS
8.1.8.6. CALIBRATING A TRUCK
8.1.9. DISPLAYS AT STARTUP
8.1.10. SETUP AND MAINTENANCE
8.1.10.1. SETTING THE SPEED LIMIT
8.1.10.2. SETTING THE OPTION CODE
8.1.10.3. SETTING THE MACHINE I.D.
8.1.10.4. SETTING THE OPERATOR I.D.
8.1.10.5. SETTING THE TIME AND DATE
8.1.11. DOWNLOAD OF PAYLOAD AND FAULT CODES
8.1.12. DISPLAY OF FAULT CODES
8.1.13. CHARTS OF ERROR CODES AND OTHER INFORMATION
8.1.14. SERVICE CHECK MODE
8.1.14.1. MONITORING INPUT SIGNALS
8.1.14.2. UP FACTOR PAYLOAD CALCULATION GAIN
8.1.14.3. PL MODE LOAD CALCULATION
8.1.15. FINAL GEAR RATIO SELECTION
8.1.16. BATTERY REPLACEMENT PROCEDURE
8.1.16.1. REPLACING THE BATTERY
8.1.16.2. AFTER REPLACING THE BATTERY
8.1.17. SUSPENSION PRESSURE SENSOR
8.1.17.1. MAKING CONNECTIONS
8.1.17.2. WIRING DIAGRAM
8.1.17.3. NORMAL OPERATION OF THE SCOREBOARD
8.1.18. PAYLOAD METER BACK PANEL
8.1.18.1. CONNECTIONS (AMP PIN IDENTIFICATION)
8.1.19. PAYLOAD CIRCUIT NUMBERS
8.1.20. PAYLOAD METER II REINTIALIZATION PROCEDURE
8.2. CAB RADIO (AM/FM STERO CASSETTE)

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