komatsu 830e 1ac dump truck shop manual cebm021903 1

komatsu 830e 1ac dump truck shop manual cebm021903 2

komatsu 830e 1ac dump truck shop manual cebm021903 3

komatsu 830e 1ac dump truck shop manual cebm021903 4

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Komatsu 830E-1AC Dump Truck Shop Manual CEBM021903

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM021903
Format: PDF
Size: 28.7MB
Number of Pages: 1143

Category: Komatsu Shop Manual PDF

Model List:
- 830E-1AC Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SECTION A GENERAL INFORMATION
4.1. MAJOR COMPONENT DESCRIPTION
4.1.1. Truck And Engine
4.1.2. AC Induction Traction Motorized Wheels
4.1.3. Suspension
4.1.4. Operators Cab
4.1.5. Power Steering
4.1.6. Dynamic Retarding
4.1.7. Brake System
4.1.8. SPECIFICATIONS
4.2. GENERAL SAFETY AND OPERATING INSTRUCTIONS
4.2.1. GENERAL SAFETY
4.2.2. PRECAUTIONS FOR TRUCK OPERATION
4.2.3. OPERATING THE MACHINE
4.2.4. TOWING
4.2.5. WORKING NEAR BATTERIES
4.2.6. PRECAUTIONS FOR MAINTENANCE
4.2.7. ADDITIONAL JOB SITE RULES
4.2.8. WHEN REPAIRS ARE NECESSARY
4.2.9. SPECIAL PRECAUTIONS FOR WORKING ON AN 830E1AC TRUCK
4.2.10. CAPACITOR DISCHARGE SYSTEM
4.2.11. TRUCK OPERATION
4.2.12. RETRACTABLE LADDER SYSTEM (If equipped)
4.2.13. PRESHIFT BRAKE CHECK (if equipped)
4.2.14. DISABLED TRUCK CONNECTORS
4.2.15. TOWING
4.2.16. RESERVE ENGINE OIL SYSTEM (Optional)
4.3. WARNINGS AND CAUTIONS
4.4. TORQUE TABLES AND CONVERSION CHARTS
4.5. STORAGE PROCEDURES
4.5.1. STORAGE AND IDLE MACHINE PREPARATION
5. SECTION B STRUCTURES
5.1. STRUCTURAL COMPONENTS
5.1.1. STRUCTURAL COMPONENTS
6. SECTION C ENGINE
6.0.1. COOLING SYSTEM DESCRIPTION
6.1. POWER TRAIN
6.1.1. ALTERNATOR REMOVAL PROCEDURE
6.1.2. ENGINE/ALTERNATOR MATING
6.2. FAN CLUTCH
6.2.1. FAN CLUTCH
7. SECTION D 24V DC ELECTRICAL SYSTEM
7.1. DC ELECTRIC SUPPLY SYSTEM
7.1.1. DC ELECTRIC SUPPLY SYSTEM
7.1.2. TROUBLESHOOTING PRELUBE CRANKING MOTOR CIRCUIT
7.1.3. DC ELECTRIC START SYSTEM
7.2. DC ELECTRICAL SYSTEM COMPONENTS
7.2.1. VDC ELECTRICAL SYSTEM COMPONENTS
7.3. KOMTRAX Plus SYSTEM
7.3.1. KOMTRAX Plus COMPONENTS
7.4. INTERFACE MODULE
7.4.1. INTERFACE MODULE
7.4.2. INTERFACE MODULE SOFTWARE
7.5. KOMTRAX Plus INTERFACE MODULE TROUBLESHOOTING AND ERROR CODES
7.5.1. KOMTRAX Plus AND INTERFACE MODULE ERROR CODES AND TROUBLESHOOTING
7.6. KOMTRAX PLUS FORMS
7.6.1. KOMTRAX PLUS FORMS
8. SECTION E ELECTRIC PROPULSION SYSTEM
8.1. ELECTRIC PROPULSION SYSTEM COMPONENTS
8.1.1. ELECTRICAL PROPULSION SYSTEM COMPONENTS
8.2. AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
8.2.1. AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
9. SECTION G DRIVE AXLE, SPINDLE, AND WHEELS
9.1. TIRES AND RIMS
9.1.1. TIRES AND RIMS
9.2. FRONT WHEEL HUB AND SPINDLES
9.2.1. FRONT WHEEL HUB AND SPINDLE
9.3. REAR AXLE HOUSING ATTACHMENT
9.3.1. REAR AXLE HOUSING ATTACHMENT
9.4. REAR AXLE HOUSING
9.4.1. REAR AXLE HOUSING
10. SECTION H SUSPENSIONS INDEX
10.1. FRONT SUSPENSION
10.1.1. FRONT SUSPENSION
10.2. REAR SUSPENSIONS
10.2.1. REAR SUSPENSIONS
10.3. OILING AND CHARGING PROCEDURE
10.3.1. OILING AND CHARGING PROCEDURE
11. SECTION J BRAKE SYSTEM
11.1. BRAKE CIRCUIT
11.1.1. BRAKE CIRCUIT
11.2. BRAKE CIRCUIT COMPONENT SERVICE
11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
11.3. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
11.3.3. KOMATSU CHECKOUT PROCEDURE HYDRAULIC BRAKE SYSTEM DATA SHEET
11.3.4. KOMATSU CHECKOUT PROCEDURE HYDRAULIC BRAKE SYSTEM DATA SHEET
11.4. FRONT BRAKES
11.4.1. WHEEL SPEED FRONT DISC BRAKES
11.5. ARMATURE SPEED REAR DISC BRAKES
11.5.1. ARMATURE SPEED REAR DISC BRAKES
12. SECTION L HYDRAULIC SYSTEM
12.1. HYDRAULIC SYSTEM
12.1.1. HYDRAULIC SYSTEM
12.2. HYDRAULIC SYSTEM COMPONENT REPAIR
12.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
12.3. STEERING CIRCUIT
12.3.1. STEERING CIRCUIT
12.4. STEERING CIRCUIT COMPONENT REPAIR
12.4.1. STEERING CIRCUIT COMPONENT REPAIR
12.5. HOIST CIRCUIT
12.5.1. HOIST CIRCUIT
12.6. HOIST CIRCUIT COMPONENT REPAIR
12.6.1. HOIST CIRCUIT COMPONENT REPAIR
12.7. HYDRAULIC CHECKOUT PROCEDURE
12.7.1. HYDRAULIC CHECKOUT PROCEDURE
13. SECTION M OPTIONS AND SPECIAL TOOLS
13.1. HEATER OPTIONS
13.1.1. GENERAL INFORMATION
13.1.2. TROUBLESHOOTING
13.1.3. HEATING ELEMENT
13.1.4. THERMOSTAT
13.1.5. GENERAL INFORMATION
13.1.6. TROUBLESHOOTING
13.1.7. HEATER ELEMENT
13.2. SPECIAL TOOLS
13.2.1. NITROGEN CHARGING VALVE
13.2.2. ROLLOUT ASSEMBLY
13.2.3. SLEEVE ALIGNMENT TOOLS
13.2.4. QUICK DISCONNECT COUPLING
13.2.5. HARNESS
13.2.6. SEAL INSTALLATION RING
13.2.7. BELT TENSION TESTER
13.2.8. BELT ALIGNMENT TOOL
13.2.9. SOCKETS AND ADAPTERS
13.2.10. DUST CAPS
13.2.11. HYDRAULIC SYSTEM FLUSHING TOOLS
13.2.12. PAYLOAD DATA MANAGER
13.2.13. HYDRAULIC SYSTEM VACUUM PUMP
13.2.14. MISCELLANEOUS SERVICE TOOLS
13.2.15. BRAKE PISTON TOOL
13.2.16. HIGH VOLTAGE TOOLS
13.2.17. VDC METER
13.2.18. GROUNDING STICKS
13.2.19. BODY PAD SPACER TOOL
13.3. RADIATOR SHUTTERS
13.3.1. RADIATOR SHUTTERS
13.4. PAYLOAD METER III
13.4.1. OPERATION SECTION
13.4.2. TROUBLESHOOTING SECTION
13.4.3. PLMIII CHECK OUT PROCEDURE
13.5. RESERVE ENGINE OIL SYSTEM
13.5.1. RESERVE ENGINE OIL SYSTEM
13.6. RETRACTABLE LADDER SYSTEM
13.6.1. RETRACTABLE LADDER SYSTEM
14. SECTION N OPERATOR CAB
14.1. TRUCK CAB AND COMPONENTS
14.1.1. TRUCK CAB AND COMPONENTS
14.2. CAB COMPONENTS
14.2.1. CAB COMPONENTS
14.3. OPERATOR COMFORT
14.3.1. HEATER / AIR CONDITIONER
14.3.2. COMPONENTS
14.3.3. ENVIRONMENTAL IMPACT OF AIR CONDITIONING
14.3.4. AIR CONDITIONING FOR OFFHIGHWAY VEHICLES
14.3.5. PRINCIPLES OF REFRIGERATION
14.3.6. AIR CONDITIONER SYSTEM COMPONENTS
14.3.7. ELECTRICAL CIRCUIT
14.3.8. SYSTEM SERVICING
14.3.9. SERVICE TOOLS AND EQUIPMENT
14.3.10. SYSTEM PERFORMANCE TEST
14.3.11. SYSTEM OIL
14.3.12. REFRIGERANT
14.3.13. SYSTEM LEAK TESTING
14.3.14. RECOVERING AND RECYCLING THE REFRIGERANT
14.3.15. SYSTEM REPAIR
14.3.16. A/C DRIVE BELT CHECKOUT PROCEDURE
14.3.17. COMPONENT REPLACEMENT
14.3.18. EVACUATING THE SYSTEM
14.3.19. CHARGING THE A/C SYSTEM
14.4. OPERATOR CAB CONTROLS
14.4.1. OPERATOR CAB AND CONTROLS
15. SECTION P LUBRICATION AND SERVICE
15.1. LUBRICATION AND SERVICE
15.1.1. LUBRICATION AND SERVICE
15.2. AUTOMATIC LUBRICATION SYSTEM
15.2.1. AUTOMATIC LUBRICATION SYSTEM
15.2.2. SYSTEM TROUBLESHOOTING CHART
16. SECTION Q APHABETICAL INDEX
17. SECTION R SYSTEM SCHEMATICS
17.1. HE484 Electrical Schematic Heater A/C Controls
17.2. HH360 Hydraulic Schematic Brake System
17.3. HH366 Hydraulic Schematic Steering Hoist
17.4. HH364 Hydraulic Schematic Retractable Ladder System
17.5. HE485 Electrical Schematic Retractable Ladder System
17.6. XS6300 ELECTRICAL SYSTEM SCHEMATIC

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