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Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW008905.01

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW008905.01
Format: PDF
Size: 16.6MB
Number of Pages: 398

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E-5 Dump Truck

1. FIELD ASSEMBLY MANUAL 830E5 DUMP
2. FOREWORD
3. TABLE OF CONTENTS
4. SAFETY RULES, TOOLS EQUIPMENT
5. TRUCK COMPONENTS AND SPECIFICATIONS
5.1. Truck and Engine
5.2. AC Induction Traction Motorized Wheels
5.3. Suspension
5.4. Operators Cab
5.5. Power Steering
5.6. Dynamic Retarding Grid
5.7. Brake System
5.8. Selective Catalytic Reduction (SCR)
5.9. Diesel Exhaust Fluid (DEF)
6. SPECIFICATIONS
7. MAJOR COMPONENT WEIGHTS
8. FIELD WELDING FOR ASSEMBLY OR REPAIR
8.1. WELDER QUALIFICATION AND TRAINING
8.2. WELD PROCEDURES
8.3. APPROVED CONSUMABLES
8.4. WELD QUALITY REQUIREMENTS
8.5. MATERIALS, CONTROLS, AND PRECAUTIONS
8.6. WELD INSPECTION
8.7. RECORDS
8.8. ANNEX A
8.9. ANNEX B
8.10. BIBLIOGRAPHY
8.11. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
9. RECEIVING ASSEMBLY PREPARATION
9.1. Preparation
9.2. Coded Boxes
9.3. ASSEMBLY LAYOUT
10. CHASSIS ASSEMBLY
11. DUMP BODY ASSEMBLY
11.1. GENERAL INFORMATION
11.2. BODY ASSEMBLY
11.3. BODY WELDING
12. FINAL ASSEMBLY
12.1. Body Pad Shimming Procedure
12.2. Miscellaneous Installations
13. FINAL CHECKOUT
14. APPENDIX
14.1. LUBRICATION CHART
14.2. STANDARD TORQUE CHARTS AND CONVERSION TABLES
14.3. SUSPENSION OILING AND CHARGING PROCEDURE
14.4. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
14.5. OIL AND NITROGEN SPECIFICATIONS CHART
14.6. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS
14.7. TOEIN ADJUSTMENT
14.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
14.9. ELECTRIC CHECKOUT PROCEDURE
14.10. INTERFACE MODULE CHECKOUT PROCEDURE
14.11. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
14.12. HYDRAULIC CHECKOUT PROCEDURE
14.13. BRAKE TEST CHECKOUT PROCEDURE
14.14. BRAKE SYSTEM CHECKOUT PROCEDURE
14.15. PRESHIFT BRAKE TEST TEST PROCEDURE
14.16. AUTOMATIC LUBRICATION SYSTEM
14.17. AUTO LUBRICATION SYSTEM CHECKOUT PROCUDURE
14.18. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
14.19. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
14.20. PAYLOAD METER IV CHECKOUT PROCEDURE
14.21. ALTERNATOR TO ENGINE ASSEMBLY CHECKOUT PROCEDURE
14.22. ALTERNATOR LOCK CHECKOUT PROCEDURE
14.23. KOMTRAX PLUS 2 SHOP SETUP PROCEDURE
14.24. KOMTRAX PLUS 2 SITE SETUP PROCEDURE
14.25. KOMVISION CHECKOUT PROCEDURE
14.26. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
14.27. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
14.28. FIELD ASSEMBLY INSPECTION REPORT
14.29. HOUR POSTCOMMISSIONING CHECKSHEET

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