komatsu 930e 4 dump truck shop manual cebm017909 1

komatsu 930e 4 dump truck shop manual cebm017909 2

komatsu 930e 4 dump truck shop manual cebm017909 3

komatsu 930e 4 dump truck shop manual cebm017909 4

komatsu 930e 4 dump truck shop manual cebm017909 5

Komatsu 930E-4 Dump Truck Shop Manual CEBM017909

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM017909
Format: PDF
Size: 34.6MB
Number of Pages: 1106

Category: Komatsu Shop Manual PDF

Model List:
- 930E-4 Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SECTION A GENERAL INFORMATION
4.1. MAJOR COMPONENTS SPECIFICATIONS
4.1.1. TRUCK AND ENGINE
4.1.2. MAIN ALTERNATOR
4.1.3. AC INDUCTION TRACTION MOTORIZED WHEELS
4.1.4. SUSPENSION
4.1.5. OPERATORS CAB
4.1.6. POWER STEERING
4.1.7. DYNAMIC RETARDING
4.1.8. BRAKE SYSTEM
4.2. SAFETY
4.2.1. GENERAL
4.2.2. PRECAUTIONS BEFORE OPERATION
4.2.3. OPERATING THE TRUCK
4.2.4. WORKING NEAR BATTERIES
4.2.5. BEFORE PERFORMING MAINTENANCE
4.2.6. WHILE PERFORMING MAINTENANCE
4.2.7. TIRES
4.2.8. WHEN REPAIRS ARE NECESSARY
4.2.9. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
4.2.10. CAPACITOR DISCHARGE SYSTEM
4.3. OPERATING INSTRUCTIONS
4.3.1. PREPARING FOR OPERATION
4.3.2. WALK AROUND INSPECTION
4.3.3. ENGINE STARTUP
4.3.4. AFTER ENGINE HAS STARTED
4.3.5. PRESHIFT BRAKE CHECK (if equipped)
4.3.6. OPERATION
4.3.7. PERFORMING THE BRAKE TESTS
4.3.8. EMERGENCY STEERING SYSTEM
4.3.9. MACHINE OPERATION SAFETY PRECAUTIONS
4.3.10. OPERATING ON THE HAUL ROAD
4.3.11. STARTING ON A GRADE WITH A LOADED TRUCK
4.3.12. PASSING
4.3.13. LOADING
4.3.14. DUMPING
4.3.15. TOWING
4.3.16. SAFE PARKING PROCEDURES
4.3.17. NORMAL ENGINE SHUTDOWN PROCEDURE
4.3.18. DELAYED ENGINE SHUTDOWN PROCEDURE
4.3.19. SUDDEN LOSS OF ENGINE POWER
4.3.20. FUEL DEPLETION
4.3.21. DISABLED TRUCK DUMPING PROCEDURE
4.4. WARNINGS AND CAUTIONS
4.4.1. GRADE/SPEED CHART
4.4.2. KEY SWITCH
4.4.3. ROPS/FOPS
4.4.4. BATTERIES
4.4.5. CAPACITORS
4.4.6. CRUSHING HAZARD
4.4.7. CYLINDER PRESSURE
4.4.8. FILLING THE HYDRAULIC TANK
4.4.9. HYDRAULIC OIL PRESSURE
4.4.10. HOT OIL SPRAY
4.4.11. WHEEL MOTOR OIL LEVEL
4.4.12. HOT EXHAUST
4.4.13. RADIATOR
4.4.14. EMERGENCY LADDER
4.4.15. ACCUMULATOR DRAIN VALVES
4.4.16. EMERGENCY DUMP PROCEDURE
4.4.17. EMERGENCY TOWING PROCEDURE
4.4.18. WELDING
4.4.19. EMERGENCY SHUTDOWN
4.4.20. INFORMATION DISPLAY
4.4.21. WIRELESS SIGNALS
4.4.22. HIGH VOLTAGE
4.4.23. LIFTING INSTRUCTIONS
4.4.24. PRODUCT IDENTIFICATION PLATE
4.4.25. LUBRICATION CHART
4.5. TORQUE TABLES AND CONVERSION CHARTS
4.6. STORAGE AND IDLE MACHINE PREPARATION
4.6.1. SHORT TERM IDLE PERIODS
4.6.2. PREPARATION FOR STORAGE
4.6.3. REMOVAL FROM STORAGE
4.6.4. RECONDITIONING AN IDLE VEHICLE
4.6.5. ENGINE OPERATION
4.6.6. ENGINE STORAGE
4.6.7. RESTORING AN ENGINE AFTER EXTENDED STORAGE
4.6.8. ELECTRIC DRIVE TRUCKS
5. SECTION B STRUCTURES
5.1. SECTION B2 STRUCTURAL COMPONENTS
5.1.1. STRUCTURAL COMPONENTS
5.2. SECTION B3 DUMP BODY
5.3. SECTION B4 FUEL TANK
6. SECTION C ENGINE
6.1. SECTION C2 POWER MODULE
6.1.1. POWER MODULE
6.2. SECTION C3 COOLING SYSTEM
6.2.1. COOLING SYSTEM
6.3. SECTION C4 POWER TRAIN
6.3.1. POWER TRAIN
6.4. SECTION C5 AIR CLEANERS
6.4.1. AIR CLEANERS
6.5. SECTION C7 FAN CLUTCH
6.5.1. FAN CLUTCH
7. SECTION D ELECTRICAL SYSTEM (24VDC NONPROPULSION)
7.1. SECTION D2 24VDC ELECTRICAL SUPPLY SYSTEM
7.1.1. DC ELECTRICAL SUPPLY SYSTEM
7.1.2. TROUBLESHOOTING PRELUBE CRANKING MOTOR CIRCUIT
7.1.3. DC ELECTRIC START SYSTEM
7.2. SECTION D3 24VDC ELECTRICAL SYSTEM COMPONENTS
7.2.1. VDC ELECTRICAL SYSTEM COMPONENTS
7.3. SECTION D10 BATTERY CHARGING ALTERNATOR
7.3.1. BATTERY CHARGING SYSTEM
7.4. SECTION D11 KOMTRAX PLUS
7.4.1. KOMTRAX PLUS
7.5. SECTION D12 INTERFACE MODULE
7.5.1. INTERFACE MODULE
7.5.2. SENSORS
7.5.3. INTERFACE MODULE SOFTWARE
7.5.4. INTERFACE MODULE CHECKOUT
7.6. SECTION D13 INTERFACE MODULE AND KOMTRAX PLUS TROUBLESHOOTING
7.6.1. INTERFACE MODULE AND KOMTRAX PLUS TROUBLESHOOTING
7.7. SECTION D14 KOMTRAX PLUS FORMS
7.7.1. KOMTRAX PLUS FORMS
8. SECTION E ELECTRIC PROPULSION SYSTEM
8.1. SECTION E2 ELECTRIC PROPULSION SYSTEM COMPONENTS
8.1.1. ELECTRICAL PROPULSION SYSTEM COMPONENTS
8.2. SECTION E3 AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
8.2.1. AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
9. SECTION G REAR AXLE, SPINDLES AND WHEELS
9.1. SECTION G2 TIRES AND RIMS
9.1.1. TIRES AND RIMS
9.2. SECTION G3 FRONT WHEEL HUB AND SPINDLE
9.2.1. FRONT WHEEL HUB AND SPINDLE
9.3. SECTION G4 REAR AXLE MOUNTING
9.3.1. REAR AXLE MOUNTING
9.4. SECTION G5 REAR AXLE AND WHEEL MOTOR
9.4.1. REAR AXLE AND WHEEL MOTOR
10. SECTION H HYDRAIR II SUSPENSIONS
10.1. SECTION H2 FRONT SUSPENSIONS
10.1.1. FRONT SUSPENSION
10.2. SECTION H3 REAR SUSPENSIONS
10.2.1. REAR SUSPENSIONS
10.3. SECTION H4 SUSPENSION OILING AND CHARGING PROCEDURES
10.3.1. SUSPENSION OILING AND CHARGING PROCEDURE
10.3.2. OIL AND NITROGEN SPECIFICATIONS CHARTS
11. SECTION J BRAKE CIRCUIT
11.1. SECTION J2 BRAKE CIRCUIT
11.1.1. BRAKE CIRCUIT
11.2. SECTION J3 BRAKE CIRCUIT COMPONENT SERVICE
11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
11.3. SECTION J4 BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING CHART
11.3.3. HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE DATA SHEET
11.4. SECTION J5 WET DISC BRAKE ASSEMBLY
11.4.1. WET DISC BRAKE ASSEMBLY
11.5. SECTION J7 PARKING BRAKE
12. SECTION L HYDRAULIC SYSTEM
12.1. SECTION L2 HYDRAULIC SYSTEM
12.1.1. HYDRAULIC SYSTEM
12.2. SECTION L3 HYDRAULIC SYSTEM COMPONENT REPAIR
12.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
12.3. SECTION L4 STEERING CIRCUIT
12.3.1. STEERING CIRCUIT
12.4. SECTION L5 STEERING CONTROL UNIT
12.4.1. STEERING CONTROL UNIT
12.5. SECTION L6 STEERING CIRCUIT COMPONENT REPAIR
12.5.1. STEERING CIRCUIT COMPONENT REPAIR
12.5.2. TROUBLESHOOTING CHART
12.6. SECTION L7 HOIST CIRCUIT
12.6.1. HOIST CIRCUIT
12.6.2. HOIST CIRCUIT OPERATION
12.7. SECTION L8 HOIST CIRCUIT COMPONENT REPAIR
12.7.1. HOIST CIRCUIT COMPONENT REPAIR
12.8. SECTION L9 HYDRAULIC SYSTEM FILTERS
12.8.1. HYDRAULIC SYSTEM FILTERS
12.9. SECTION L10 HYDRAULIC CHECKOUT PROCEDURE
12.9.1. HYDRAULIC CHECKOUT PROCEDURE
12.9.2. CHECKOUT PROCEDURE STEERING SYSTEM DATA SHEET
12.9.3. CHECKOUT PROCEDURE BRAKE COOLING HOIST SYSTEM DATA SHEET
13. SECTION M OPTIONS AND SPECIAL TOOLS
13.1. SECTION M7 HOT START SYSTEM
13.1.1. HOT START SYSTEM
13.2. SECTION M8 SPECIAL TOOLS
13.2.1. HIGH VOLTAGE TOOLS
13.2.2. VDC CUSTOM METER KIT (58B0600800)
13.3. SECTION M19 RADIATOR SHUTTERS
13.3.1. RADIATOR SHUTTERS
13.4. SECTION M20 PAYLOAD METER III
13.4.1. OPERATION SECTION
13.4.2. TROUBLESHOOTING SECTION
13.4.3. PLMIII CHECK OUT PROCEDURE
13.5. SECTION M31 RESERVE ENGINE OIL SYSTEM
13.5.1. RESERVE ENGINE OIL SYSTEM
14. SECTION N OPERATOR CAB
14.1. SECTION N2 TRUCK CAB AND COMPONENTS
14.1.1. TRUCK CAB AND COMPONENTS
14.2. SECTION N3 CAB COMPONENTS
14.2.1. CAB COMPONENTS
14.3. SECTION N4 HEATER / AIR CONDITIONER
14.3.1. HEATER/AIR CONDITIONER
14.3.2. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
14.3.3. PREVENTIVE MAINTENANCE SCHEDULE FOR A/C SYSTEM
14.4. SECTION N5 OPERATOR CAB CONTROLS
14.4.1. OPERATOR CAB CONTROLS
15. SECTION P LUBRICATION AND SERVICE
15.1. SECTION P2 LUBRICATION AND SERVICE
15.1.1. LUBRICATION AND SERVICE
15.2. SECTION P3 AUTOMATIC LUBRICATION SYSTEM
15.2.1. AUTOMATIC LUBRICATION SYSTEM
15.2.2. SYSTEM TROUBLESHOOTING CHART
16. SECTION Q ALPHABETICAL INDEX
17. SECTION R SYSTEM SCHEMATICS
17.1. HYDRAULIC SUPPLY, BRAKE COOLING, STEERING HOIST SCHEMATIC
17.2. HYDRAULIC BRAKE SYSTEM SCHEMATIC
17.3. ELECTRICAL SCHEMATICS

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