komatsu 95 series diesel engine shop manual sebe61460114 1 1

komatsu 95 series diesel engine shop manual sebe61460114 2 1

komatsu 95 series diesel engine shop manual sebe61460114 3 1

komatsu 95 series diesel engine shop manual sebe61460114 4 1

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Komatsu 95 Series Diesel Engine Shop Manual SEBE61460114

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBE61460114
Format: PDF
Size: 60.7MB
Number of Pages: 820

Category: Komatsu Shop Manual PDF

Model List:
- 95 Series Diesel Engine

1. MAIN MENU
2. CONTENTS
3. GENERAL
3.1. GENERAL VIEW
3.2. SPECIFICATIONS
3.3. GENERAL ASSEMBLY DRAWING
3.4. ENGINE PERFORMANCE CURVE
3.5. WEIGHT TABLE
4. STRUCTURE AND FUNCTION
4.1. GENERAL STRUCTURE
4.2. INTAKE AND EXHAUST SYSTEM
4.2.1. INTAKE AND EXHAUST SYSTEM
4.2.2. FTG AIR CLEANER
4.2.3. MAIN CIRCULATION SYSTEM
4.2.4. TIMING GEAR
4.2.5. FLYWHEEL AND FLYWHEEL HOUSING
4.3. LUBRICATION SYSTEM
4.3.1. LUBRICATION SYSTEM CHART
4.3.2. OIL PUMP
4.3.3. OIL FILTER
4.3.4. OIL COOLER
4.4. FUEL SYSTEM
4.4.1. FUEL SYSTEM CHART
4.4.2. FUEL INJECTION PUMP
4.4.3. GOVERNOR
4.4.4. FEED PUMP
4.4.5. FUEL INJECTION NOZZLE
4.4.6. FUEL CUT SOLENOID
4.4.7. ENGINE STOP MOTOR
4.4.8. FUEL FILTER
4.4.9. WATER SEPARATOR
4.5. COOLING SYSTEM
4.5.1. COOLING SYSTEM CHART
4.5.2. WATER PUMP
4.5.3. CORROSION RESISTOR (OPTION)
4.5.4. THERMOSTAT AND FAN DRIVE
4.6. ELECTRICAL SYSTEM
4.6.1. ALTERNATOR
4.6.2. STARTING MOTOR
4.6.3. ELECTRICAL INTAKE AIR HEATER
4.7. ACCESSORY
4.7.1. AIR COMPRESSOR
5. TESTING AND ADJUSTING
5.1. INTAKE AND EXHAUST SYSTEM
5.1.1. ADJUSTING VALVE CLEARANCE
5.1.2. MEASURING EXHAUST GAS COLOR
5.2. ENGINE BODY
5.2.1. MEASURING COMPRESSION PRESSURE
5.2.2. MEASURING BLOWBY PRESSURE
5.2.3. ADJUSTING ENGINE SPEED SENSOR
5.3. FUEL SYSTEM
5.3.1. CHECKING AND ADJUSTING FUEL INJECTION TIMING
5.3.2. ADJUSTING GOVERNOR
5.3.3. TESTING AND ADJUSTING FUEL CUT SOLENOID
5.3.4. PROCEDURE FOR ADJUSTING ENGINE STOP MOTOR CABLE
5.3.5. ADJUSTING FUEL INJECTION PRESSURE
5.4. LUBRICATION SYSTEM
5.4.1. MEASURING OIL PRESSURE
5.4.2. MEASURING OIL TEMPERATURE
5.5. COOLING SYSTEM
5.5.1. MEASURING WATER TEMPERATURE
5.5.2. TESTING AND ADJUSTING FAN BELT TENSION
5.6. FUEL INJECTION PUMP CALIBRATION DATA
5.7. PERFORMANCE TEST
5.7.1. RUNIN STANDARD
5.7.2. PERFORMANCE TEST CRITERIA
5.7.3. TESTING AND ADJUSTING TOOL LIST
5.7.4. TESTING AND ADJUSTING DATA
5.8. TROUBLESHOOTING
5.8.1. METHOD OF USING TROUBLESHOOTING TABLE
5.8.2. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.8.3. S1 Starting performance is poor (Starting always takes time)
5.8.4. S2 Engine does not start
5.8.4.1. Engine does not turn
5.8.4.2. Engine turns but no exhaust gas comes out (Fuel is not being injected)
5.8.4.3. Exhaust gas comes out but engine does not start (Fuel is being injected)
5.8.5. S3 Engine does not pick up smoothly (Followup is poor)
5.8.6. S4 Engine stops during operations
5.8.7. S5 Engine does not rotate smoothly
5.8.8. S6 Engine lacks output (no power)
5.8.9. S7 Exhaust gas is black (incomplete combustion)
5.8.10. S8 Oil consumption is excessive (or exhaust gas is blue)
5.8.11. S9 Oil becomes contaminated quickly
5.8.12. S10 Fuel consumption is excessive
5.8.13. S11 Oil is in cooling water, or water spurts back, or water level
5.8.14. S12 Oil pressure lamp lights up (drop in oil pressure)
5.8.15. S13 Oil level rises
5.8.16. S14 Water temperature becomes too high (overheating)
5.8.17. S15 Abnormal noise is made
5.8.18. S16 Vibration is excessive
5.8.19. S17 Diagnosis of electronical governor by diagnosis display (electronical governor made by ZEXEL)
6. DISASSEMBLY AND ASSEMBLY
6.1.1. GENERAL DISASSEMBLY
6.1.2. GENERAL ASSEMBLY
6.2.1. GENERAL DISASSEMBLY
6.2.2. GENERAL ASSEMBLY
6.3. SERIES
6.3.1. GENERAL DISASSEMBLY
6.3.2. GENERAL ASSEMBLY
6.4. SERIES
6.4.1. GENERAL DISASSEMBLY
6.4.2. GENERAL ASSEMBLY
6.5. DISASSEMBLY AND ASSEMBLY OF AIR COMPRESSOR
7. MAINTENANCE STANDARD
7.1. TURBOCHARGER
7.2. CYLINDER HEAD
7.3. VALVE, VALVE GUIDE
7.4. ROCKER ARM SHAFT, PUSH ROD AND TAPPET
7.5. CYLINDER BLOCK
7.6. CRANKSHAFT
7.7. CAMSHAFT
7.8. TIMING GEAR (HELICAL GEAR)
7.9. FLYWHEEL AND FLYWHEEL HOUSING
7.10. PISTON, PISTON RING AND PISTON PIN
7.11. CONNECTING ROD
7.12. OIL PUMP
7.13. REGULATOR VALVE
7.14. WATER PUMP, THERMOSTAT
7.15. FUEL SYSTEM
8. REPAIR AND REPLACEMENT
8.1. CYLINDER HEAD SECTION
8.1.1. GRINDING CYLINDER HEAD MOUNTING SURFACE
8.1.2. REPLACING VALVE SEAT INSERT
8.1.3. REPLACING VALVE GUIDE
8.1.4. GRINDING VALVE
8.2. CYLINDER BLOCK SECTION
8.2.1. REPLACING CAM BUSHING
8.2.2. REPLACING GEARS
8.2.3. PROCEDURE FOR PRESSURE TEST
8.2.4. CYLINDER LINER (SPECIAL RESTORATION PART)
8.2.5. MACHINING DRAWING FOR CYLINDER BLOCK BORE
8.2.6. ADDITIONAL MACHINING OF CAM JOURNAL
8.2.7. GRINDING CRANKSHAFT

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