komatsu br100jg 2 series shop manual sebm027804 1

komatsu br100jg 2 series shop manual sebm027804 2

komatsu br100jg 2 series shop manual sebm027804 3

komatsu br100jg 2 series shop manual sebm027804 4

komatsu br100jg 2 series shop manual sebm027804 5

Komatsu BR100JG-2 Series Shop Manual SEBM027804

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM027804
Format: PDF
Size: 26.8MB
Number of Pages: 397

Category: Komatsu Shop Manual PDF

Model List:
- BR100JG-2 Series

1. COVER
2. CONTENTS
3. GENERAL
3.1. Specification drawing
3.2. Specification
3.3. Weight table
3.4. Table of oil and Coolant Capacities
4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
4.1. RADIATOR, OIL COOLER
4.2. PTO (COUPLING)
4.3. POWER TRAIN DIAGRAM
4.4. DRIVE SYSTEMS FOR EACH COMPONENT
4.5. HYDRAULIC EQUIPMENT LAYOUT DRAWING
4.6. HYDRAULIC TANK
4.7. HYDRAULIC PUMP
4.8. CONTROL VALVE
4.9. CLSS
4.10. SELF PRESSURE REDUCING VALVE
4.11. TRAVEL MOTOR
4.12. CRUSHER MOTOR
4.13. MAGNETIC SEPARATOR MOTOR
4.14. FEEDER MOTOR
4.15. TRAVEL PPC VALVE
4.16. ON/OFF VALVE
4.17. EPC VALVE
4.18. WORK EQUIPMENT
4.19. CRUSHER GENERAL VIEW
4.20. JAW CRUSHER ASSEMBLY
4.21. GRIZZLY FEEDER
4.22. VIBRATOR
4.23. PRIMARY BELT CONVEYOR
4.24. PRIMARY BELT CONVEYOR ASSEMBLY
4.25. MAGNETIC SEPARATOR
4.26. ENGINE CONTROL SYSTEM
4.27. LX CONTROLLER
4.28. MACHINE MONITOR SYSTEM
4.29. FEEDER AUTOMATIC CONTROL SYSTEM WHEN THERE IS CRUSHER OVERLOAD
4.30. EMERGENCY STOP SYSTEM FOR CONVEYOR, OPTION OVERLOAD
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE
5.1.1. STANDARD VALUE TABLE FOR ENGINE
5.1.2. STANDARD VALUE TABLE FOR CHASSIS
5.2. TESTING AND ADJUSTING
5.2.1. TOOLS FOR TESTING AND ADJUSTING
5.2.2. MEASURING ENGINE SPEED
5.2.3. MEASURING EXHAUST COLOR
5.2.4. ADJUSTING VALVE CLEARANCE
5.2.5. MEASURING COMPRESSION PRESSURE
5.2.6. MEASURING BLOWBY PRESSURE
5.2.7. TESTING AND ADJUSTING FUEL INJECTION TIMING
5.2.8. MEASURING ENGINE OIL PRESSURE
5.2.9. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.2.10. ADJUSTING FUEL CUT SOLENOID LINKAGE
5.2.11. ADJUSTING FUEL CONTROL LINKAGE
5.2.12. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT CIRCUIT
5.2.13. MEASURING LS DIFFERENTIAL PRESSURE AND ADJUSTING LS VALVE
5.2.14. ADJUSTING PC VALVE
5.2.15. MEASURING CONTROL CIRCUIT OIL PRESSURE
5.2.16. MEASURING PPC, EPC VALVE OUTPUT PRESSURE
5.2.17. TESTING SOLENOID VALVE OUTPUT PRESSURE
5.2.18. TESTING TRAVEL DEVIATION
5.2.19. MEASURING TRAVEL MOTOR OIL LEAKAGE
5.2.20. TESTING AND ADJUSTING TRACK SHOE TENSION
5.2.21. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
5.2.22. BLEEDING AIR FROM HYDRAULIC CIRCUIT
5.2.23. TESTING AND ADJUSTING CRUSHER RELATED PARTS
5.3. TROUBLESHOOTING
5.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.3.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.3.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.3.4. CHECKS BEFORE TROUBLESHOOTING
5.3.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
5.3.6. CONNECTOR ARRANGMENT DIAGRAM (1/5)
5.3.7. E MODE SYSTEM ELECTRICAL CIRCUIT DIAGRAM
5.3.8. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
5.3.9. TADAPTER TABLE
5.3.10. CATEGORIES OF TROUBLESHOOTING AND TROUBLESHOOTING PROCEDURE
5.3.11. POSSIBLE FAILURE AND TROUBLESHOOTING NO.
5.3.12. TROUBLESHOOTING FOR ELECTRICAL SYSTEM (E MODE)
5.3.13. TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE)
5.3.14. TROUBLESHOOTING FOR MONITOR SYSTEM (M MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. REMOVAL and INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
6.5. REMOVAL and INSTALLATION OF CYLINDER HEAD ASSEMBLY
6.6. REMOVAL and INSTALLATION OF ENGINE, MAIN PUMP ASSEMBLY
6.7. REMOVAL and INSTALLATION OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
6.8. REMOVAL and INSTALLATION OF FUEL TANK ASSEMBLY
6.9. REMOVAL and INSTALLATION OF FINAL DRIVE ASSEMBLY
6.10. DISASSEMBLY and ASSEMBLY OF RECOIL SPRING ASSEMBLY
6.11. ASSEMBLY OF IDLER ASSEMBLY
6.12. ASSEMBLY OF TRACK ROLLER ASSEMBLY
6.13. REMOVAL and INSTALLATION OF TRACK SHOE ASSEMBLY
6.14. REMOVAL OF MAIN PUMP
6.15. REMOVAL and INSTALLATION OF CONTROL VALVE ASSEMBLY
6.16. DISASSEMBLY and ASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
6.17. REMOVAL and INSTALLATION OF CONVEYOR MOTOR ASSEMBLY
6.18. REMOVAL and INSTALLATION OF MAGNETIC SEPARATOR MOTOR ASSEMBLY
6.19. REMOVAL and INSTALLATION OF FEEDER MOTOR ASSEMBLY
6.20. REMOVAL and INSTALLATION OF CRUSHER MOTOR ASSEMBLY
6.21. REMOVAL and INSTALLATION OF CONVEYOR ASSEMBLY
6.22. REMOVAL and INSTALLATION OF FEEDER ASSEMBLY
6.23. REMOVAL AND INSTALLATION OF CRUSHER ASSEMBLY
6.24. DISASSEMBLY AND ASSEMBLY OF CRUSHER ASSEMBLY
6.25. REMOVAL and INSTALLATION OF COUNTERWEIGHT
7. OTHERS
7.1. HYDRAULIC CIRCUIT DIAGRAM
7.2. ELECTRICAL CIRCUIT DIAGRAM (1/2)
7.3. ELECTRICAL CIRCUIT DIAGRAM (2/2)

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