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Komatsu BR500JG-1 Mobile Crusher Operation and Maintenance Manual SEAM011303T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM011303T
Format: PDF
Size: 8.3MB
Number of Pages: 206

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- BR500JG-1 Mobile Crusher

1. COVER
2. FOREWORD
3. SAFETY INFORMATION
4. TO THE USER
5. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
6. CONTENTS
7. SAFETY
7.1. GENERAL PRECAUTIONS
7.2. PRECAUTIONS DURING OPERATION
7.2.1. BEFORE STARTING ENGINE
7.2.2. AFTER STARTING ENGINE
7.2.3. CRUSHER (CRUSHING) OPERATIONS
7.2.4. BATTERY
7.2.5. TOWING
7.3. PRECAUTIONS FOR MAINTENANCE
7.4. POSITION FOR ATTACHING SAFETY LABELS
8. OPERATION
8.1. GENERAL VIEW
8.2. EXPLANATION OF INSTRUMENTS
8.2.1. VEHICLE MONITORING SYSTEM
8.2.2. SWITCH UNIT
8.2.3. CONTROL LEVER,DIAL,PATROL LIGHT
8.2.4. CAP AND COVER WITH LOCK
8.2.5. DUST INDICATOR
8.2.6. FUSIBLE LINK
8.2.7. FUSE
8.2.8. ADDITIONAL LAMP CONNECTOR
8.2.9. RADIO CONTROL
8.3. OPERATING PROCEDURES
8.3.1. CHECK BEFORE STARTING
8.3.2. STARTING THE ENGINE
8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
8.3.4. MOVING MACHINE OFF
8.3.5. STEERING (CHANGING THE COURSE)
8.3.6. STOPPING THE VEHICLE
8.3.7. STARTING CRUSHER OPERATIONS
8.3.8. OPERATIONS STARTING PROCEDURES OF (NEW) CRUSHER
8.3.9. BASIC HANDLING OF GRIZZLY FEEDER (EFFECTIVE MUCK REMOVING METHOD)
8.3.10. WATER SPRINKLER
8.3.11. FINISHING OPERATIONS
8.3.12. AFTER COMPLETING OPERATIONS
8.3.13. STOPPING THE ENGINE
8.3.14. CHECKS AFTER STOPPING ENGINE
8.3.15. REVERSE ROTATION FUNCTION OF CRUSHER
8.3.16. AUTOMATIC STOPPING OF BELT CONVEYOR
8.3.17. PROHIBITED OPERATIONS
8.3.18. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
8.4. TRANSPORTATION
8.4.1. PACKING STYLE FOR TRANSPORTATION
8.4.2. LOADING,UNLOADING WORK
8.4.3. PRECAUTIONS FOR LOADING
8.4.4. PRECAUTIONS FOR TRANSPORTATION
8.5. LONGTERM STORAGE
8.5.1. BEFORE STORAGE
8.5.2. DURING STORAGE
8.5.3. AFTER STORAGE
8.6. TROUBLESHOOTING
8.6.1. PHENOMENA THAT ARE NOT FAILURES
8.6.2. METHOD OF TOWING MACHINE
8.7. WHEN THE BATTERY HAS DISCHARGED
8.7.1. BATTERY REMOVAL AND INSTALLATION
8.7.2. BATTERY CHARGES
8.7.3. STARTING ENGINE WITH BOOSTER CABLES
9. MAINTENANCE
9.1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
9.2. AIR BLEEDING FROM CIRCUIT
9.2.1. AIR BLEEDING IN THE MAIN PUMP
9.2.2. STARTING THE ENGINE
9.2.3. AIR BLEEDING IN THE CRUSHER MOTOR
9.2.4. BLEEDING AIR FROM GRIZZLY FEEDER MOTOR
9.2.5. AIR BLEEDING IN THE BELT CONVEYOR MOTOR
9.2.6. AIR BLEEDING IN THE TRAVEL MOTOR (PERFORM THIS ONLY WHEN THE OIL IN THE TRAVEL MOTOR CASE IS DRAINED.)
9.2.7. AIR BLEEDING IN THE CYLINDER
9.2.8. STARTING OPERATIONS
9.3. OIL FILLER AND OIL LEVEL GAUGE
9.4. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
9.4.1. INTRODUCTION OF NECESSARY TOOLS
9.4.2. TORQUE LIST
9.5. MAINTENANCE TABLE
9.6. PERIODIC MAINTENANCE
9.6.1. CHECK BEFORE STARTING
9.6.2. EVERY 100 HOURS SERVICE
9.6.3. EVERY 250 HOURS SERVICE
9.6.4. EVERY 500 HOURS SERVICE
9.6.5. EVERY 1000 HOURS SERVICE
9.6.6. EVERY 2000 HOURS SERVICE
9.6.7. EVERY 4000 HOURS SERVICE
9.6.8. EVERY 5000 HOURS SERVICE
9.7. WHEN REQUIRED
9.7.1. CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
9.7.2. CLEANING OF THE INSIDE OF THE COOLING SYSTEM
9.7.3. CHECK AND ADJUSTMENT FOR LOOSENESS OF TRACK SHOE BOLT
9.7.4. TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
9.7.5. CHECK,ADJUST,REPLACE CRUSHER
9.7.6. CHECK,ADJUST BELT CONVEYOR
9.8. WEAR PARTS
9.8.1. WEAR PARTS RELATED TO THE BODY
9.8.2. WEAR PARTS RELATED TO THE CRUSHER
9.8.3. WEAR PARTS RELATED TO THE BELT CONVEYOR
9.9. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
9.10. PERIODIC REPLACEMENT OF IMPORTANT PARTS
9.11. TROUBLESHOOTING
9.11.1. CRUSHER
9.11.2. ELECTRICAL EQUIPMENT
9.11.3. BODY
9.11.4. ENGINE
9.11.5. BELT CONVEYOR
10. SPECIFICATIONS AND CIRCUIT DIAGRAMS
10.1. EXTERNAL VIEWS
10.2. SPECIFICATIONS
11. OPTIONS,ATTACHMENTS
11.1. GENERAL PRECAUTIONS
11.1.1. PRECAUTIONS RELATED TO SAFETY
11.2. HYDRAULIC MAGNETIC SEPARATOR
11.2.1. SPECIFICATION (KMG900L)
11.2.2. GENERAL VIEW (KMG900L)
11.2.3. PRECAUTIONS ON SAFETY
11.2.4. CONNECTING METHOD TO MACHINE BODY
11.2.5. PRECAUTIONS FOR USE
11.2.6. INSPECTION AND ADJUSTMENT
11.2.7. TROUBLES AND CORRECTIVE ACTIONS
11.2.8. MAINTENANCE SCHEDULE CHART
11.3. DEBRIS DISCHARGE CONVEYOR
11.3.1. SPECIFICATION
11.3.2. ASSEMBLY PROCEDURE
11.4. HYDRAULIC MAGNETIC SEPARATOR HYDRAULIC HOSE CONNECTING METHOD
11.5. MUCKING CONVEYOR HYDRAULIC HOSE CONNECTING METHOD

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