Komatsu BR580JG-1 Mobile Crusher Operation and Maintenance Manual TEN00203-04

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Komatsu BR580JG-1 Mobile Crusher Operation and Maintenance Manual TEN00203-04

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00203-04
Format: PDF
Size: 16.6MB
Number of Pages: 425

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- BR580JG-1 Mobile Crusher

1. COVER
2. FOREWORD
2.1. BEFORE READING THIS MANUAL
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. INTRODUCTION
2.3.2. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
2.5. CONTENTS
3. SAFETY
3.1. SAFETY
3.2. SAFETY LABELS
3.2.1. POSITIONS OF SAFETY PICTOGRAMS
3.2.2. SAFETY LABELS
3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
3.3.2. PREPARATIONS FOR SAFE OPERATION
3.3.3. FIRE PREVENTION
3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
3.3.6. UNAUTHORIZED MODIFICATION
3.3.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
3.3.8. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
3.4. PRECAUTIONS FOR OPERATION
3.4.1. PRECAUTIONS FOR JOBSITE
3.4.2. STARTING ENGINE
3.4.3. OPERATION
3.4.4. CRUSHING OPERATION
3.4.5. TRANSPORTATION
3.4.6. TOWING
3.4.7. MAGNETIC SEPARATOR
3.5. PRECAUTIONS FOR MAINTENANCE
3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
4. OPERATION
4.1. GENERAL VIEW
4.1.1. GENERAL VIEW OF MACHINE
4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
4.2. EXPLANATION OF COMPONENTS
4.2.1. MACHINE MONITOR
4.2.2. SWITCHES
4.2.3. CONTROL LEVERS
4.2.4. OPTIONRELATED SWITCHES
4.2.5. OPERATION AND MAINTENANCE MANUAL STORING CASE
4.2.6. CAP, COVER WITH LOCK
4.2.7. REVOLVING WARNING LAMP
4.2.8. FUSIBLE LINK
4.2.9. CONTROLLERS
4.2.10. FUSE
4.2.11. TOOL BOX
4.2.12. HANDLING MACHINES EQUIPPED WITH KOMTRAX
4.3. OPERATION
4.3.1. CHECK BEFORE STARTING ENGINE
4.3.2. STARTING ENGINE
4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.3.4. STOPPING ENGINE
4.3.5. CHECK AFTER STOPPING ENGINE
4.3.6. MACHINE OPERATION
4.3.7. STEERING MACHINE
4.3.8. OPERATION OF WORK EQUIPMENT
4.3.9. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
4.3.10. CHECK AFTER FINISHING WORK
4.3.11. THE PROCEDURE WHICH HOUSES THE FOLDING HOPPER
4.3.12. LOCKING
4.3.13. RUNIN OPERATION OF JAW CRUSHER
4.3.14. PRECAUTIONS WHEN OPERATING JAW CRUSHER
4.3.15. EFFICIENT USE OF JAW CRUSHER
4.3.16. SCOPE OF WORKS USING MOBILE CRUSHER
4.3.17. PROHIBITIONS FOR OPERATION
4.3.18. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
4.4. TRANSPORTATION
4.4.1. TRANSPORTATION PROCEDURE
4.4.2. LOADING, UNLOADING WORK
4.4.3. LIFTING MACHINE
4.5. COLD WEATHER OPERATION
4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
4.5.2. AFTER COMPLETION OF WORK
4.5.3. AFTER COLD WEATHER
4.6. LONGTERM STORAGE
4.6.1. BEFORE STORAGE
4.6.2. DURING STORAGE
4.6.3. AFTER STORAGE
4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
4.7. TROUBLESHOOTING
4.7.1. AFTER RUNNING OUT OF FUEL
4.7.2. PHENOMENA THAT ARE NOT FAILURES
4.7.3. METHOD OF TOWING MACHINE
4.7.4. IF BATTERY IS DISCHARGED
4.7.5. OTHER TROUBLE
5. MAINTENANCE
5.1. GUIDE TO MAINTENANCE
5.2. OUTLINE OF SERVICE
5.2.1. HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
5.2.2. RELATING TO ELECTRIC SYSTEM
5.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
5.3. WEAR PARTS
5.3.1. WEAR PARTS LIST
5.3.2. JAW CRUSHER RELATED PARTS
5.3.3. PRIMARY CONVEYOR RELATED PARTS
5.4. RECOMMENDED FUEL, COOLANT AND LUBRICANTS
5.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.5.1. TORQUE LIST
5.5.2. TOOLS TO USE CHECK AND MAINTENANCE CRUSHER
5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5.6.1. SAFETY CRITICAL PARTS
5.7. MAINTENANCE SCHEDULE CHART
5.7.1. MAINTENANCE SCHEDULE CHART
5.8. SERVICE PROCEDURE
5.8.1. INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
5.8.2. INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
5.8.3. WHEN REQUIRED
5.8.4. CHECK BEFORE STARTING
5.8.5. EVERY 10 HOURS SERVICE
5.8.6. EVERY 100 HOURS SERVICE
5.8.7. EVERY 250 HOURS SERVICE
5.8.8. EVERY 500 HOURS SERVICE
5.8.9. EVERY 1000 HOURS SERVICE
5.8.10. EVERY 2000 HOURS SERVICE
5.8.11. EVERY 4000 HOURS SERVICE
5.8.12. EVERY 5000 HOURS SERVICE
5.8.13. EVERY 8000 HOURS SERVICE
6. SPECIFICATIONS
6.1. SPECIFICATIONS
7. ATTACHMENTS, OPTIONS
7.1. GENERAL PRECAUTIONS
7.1.1. PRECAUTIONS RELATED TO SAFETY
7.2. ATTACHMENTS, OPTIONS
7.2.1. ATTACHMENTS, OPTIONS CHART
7.3. RADIO CONTROL UNIT
7.3.1. ON USE OF RADIO CONTROL UNIT
7.3.2. DIRECTIONS FOR USE
7.3.3. RADIO CONTROL OPERATION
7.4. MAGNETIC SEPARATOR
7.4.1. CHECK AND ADJUSTMENT
7.4.2. GREASING MAGNETIC SEPARATOR
7.4.3. LIST OF CHECKPOINT
7.4.4. FAILURES AND CORRECTIVE ACTIONS
7.4.5. SPECIFICATIONS
7.4.6. WEARING PARTS
7.5. MUCK DISCHARGE CONVEYOR
7.5.1. PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR
7.5.2. PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR
7.5.3. GREASING MUCK DISCHARGE CONVEYOR
7.5.4. CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
7.5.5. FAILURES AND CORRECTIVE ACTIONS
7.5.6. WEARING PARTS
7.5.7. SPECIFICATIONS
7.6. BELT CONVEYOR PROTECTIVE PLATE
7.7. SPRINKLER
7.7.1. EXPLANATIONS FOR COMPONENT PARTS
7.7.2. HOW TO USE SPRINKLER
7.7.3. INSPECTION AND MAINTENANCE
7.7.4. FAILURES AND CORRECTIVE ACTIONS
7.7.5. ADDITIONAL SPRINKLER NOZZLE
8. INDEX

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