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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu br580jg 1 mobile crusher operation and maintenance manual ten00203 04 1
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Komatsu BR580JG-1 Mobile Crusher Operation and Maintenance Manual TEN00203-04

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: TEN00203-04
  • Format: PDF
  • Size: 16.6MB
  • Number of Pages: 425
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • BR580JG-1 Mobile Crusher
  • 1. COVER
  • 2. FOREWORD
  • 2.1. BEFORE READING THIS MANUAL
  • 2.2. SAFETY INFORMATION
  • 2.3. INTRODUCTION
  • 2.3.1. INTRODUCTION
  • 2.3.2. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
  • 2.4. NECESSARY INFORMATION
  • 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • 2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
  • 2.4.3. POSITION OF SERVICE METER
  • 2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
  • 2.5. CONTENTS
  • 3. SAFETY
  • 3.1. SAFETY
  • 3.2. SAFETY LABELS
  • 3.2.1. POSITIONS OF SAFETY PICTOGRAMS
  • 3.2.2. SAFETY LABELS
  • 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  • 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
  • 3.3.2. PREPARATIONS FOR SAFE OPERATION
  • 3.3.3. FIRE PREVENTION
  • 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  • 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
  • 3.3.6. UNAUTHORIZED MODIFICATION
  • 3.3.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  • 3.3.8. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • 3.4. PRECAUTIONS FOR OPERATION
  • 3.4.1. PRECAUTIONS FOR JOBSITE
  • 3.4.2. STARTING ENGINE
  • 3.4.3. OPERATION
  • 3.4.4. CRUSHING OPERATION
  • 3.4.5. TRANSPORTATION
  • 3.4.6. TOWING
  • 3.4.7. MAGNETIC SEPARATOR
  • 3.5. PRECAUTIONS FOR MAINTENANCE
  • 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  • 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 4. OPERATION
  • 4.1. GENERAL VIEW
  • 4.1.1. GENERAL VIEW OF MACHINE
  • 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
  • 4.2. EXPLANATION OF COMPONENTS
  • 4.2.1. MACHINE MONITOR
  • 4.2.2. SWITCHES
  • 4.2.3. CONTROL LEVERS
  • 4.2.4. OPTIONRELATED SWITCHES
  • 4.2.5. OPERATION AND MAINTENANCE MANUAL STORING CASE
  • 4.2.6. CAP, COVER WITH LOCK
  • 4.2.7. REVOLVING WARNING LAMP
  • 4.2.8. FUSIBLE LINK
  • 4.2.9. CONTROLLERS
  • 4.2.10. FUSE
  • 4.2.11. TOOL BOX
  • 4.2.12. HANDLING MACHINES EQUIPPED WITH KOMTRAX
  • 4.3. OPERATION
  • 4.3.1. CHECK BEFORE STARTING ENGINE
  • 4.3.2. STARTING ENGINE
  • 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
  • 4.3.4. STOPPING ENGINE
  • 4.3.5. CHECK AFTER STOPPING ENGINE
  • 4.3.6. MACHINE OPERATION
  • 4.3.7. STEERING MACHINE
  • 4.3.8. OPERATION OF WORK EQUIPMENT
  • 4.3.9. CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
  • 4.3.10. CHECK AFTER FINISHING WORK
  • 4.3.11. THE PROCEDURE WHICH HOUSES THE FOLDING HOPPER
  • 4.3.12. LOCKING
  • 4.3.13. RUNIN OPERATION OF JAW CRUSHER
  • 4.3.14. PRECAUTIONS WHEN OPERATING JAW CRUSHER
  • 4.3.15. EFFICIENT USE OF JAW CRUSHER
  • 4.3.16. SCOPE OF WORKS USING MOBILE CRUSHER
  • 4.3.17. PROHIBITIONS FOR OPERATION
  • 4.3.18. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
  • 4.4. TRANSPORTATION
  • 4.4.1. TRANSPORTATION PROCEDURE
  • 4.4.2. LOADING, UNLOADING WORK
  • 4.4.3. LIFTING MACHINE
  • 4.5. COLD WEATHER OPERATION
  • 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
  • 4.5.2. AFTER COMPLETION OF WORK
  • 4.5.3. AFTER COLD WEATHER
  • 4.6. LONGTERM STORAGE
  • 4.6.1. BEFORE STORAGE
  • 4.6.2. DURING STORAGE
  • 4.6.3. AFTER STORAGE
  • 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
  • 4.7. TROUBLESHOOTING
  • 4.7.1. AFTER RUNNING OUT OF FUEL
  • 4.7.2. PHENOMENA THAT ARE NOT FAILURES
  • 4.7.3. METHOD OF TOWING MACHINE
  • 4.7.4. IF BATTERY IS DISCHARGED
  • 4.7.5. OTHER TROUBLE
  • 5. MAINTENANCE
  • 5.1. GUIDE TO MAINTENANCE
  • 5.2. OUTLINE OF SERVICE
  • 5.2.1. HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
  • 5.2.2. RELATING TO ELECTRIC SYSTEM
  • 5.2.3. OUTLINE OF HYDRAULIC EQUIPMENT
  • 5.3. WEAR PARTS
  • 5.3.1. WEAR PARTS LIST
  • 5.3.2. JAW CRUSHER RELATED PARTS
  • 5.3.3. PRIMARY CONVEYOR RELATED PARTS
  • 5.4. RECOMMENDED FUEL, COOLANT AND LUBRICANTS
  • 5.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  • 5.5.1. TORQUE LIST
  • 5.5.2. TOOLS TO USE CHECK AND MAINTENANCE CRUSHER
  • 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 5.6.1. SAFETY CRITICAL PARTS
  • 5.7. MAINTENANCE SCHEDULE CHART
  • 5.7.1. MAINTENANCE SCHEDULE CHART
  • 5.8. SERVICE PROCEDURE
  • 5.8.1. INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
  • 5.8.2. INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
  • 5.8.3. WHEN REQUIRED
  • 5.8.4. CHECK BEFORE STARTING
  • 5.8.5. EVERY 10 HOURS SERVICE
  • 5.8.6. EVERY 100 HOURS SERVICE
  • 5.8.7. EVERY 250 HOURS SERVICE
  • 5.8.8. EVERY 500 HOURS SERVICE
  • 5.8.9. EVERY 1000 HOURS SERVICE
  • 5.8.10. EVERY 2000 HOURS SERVICE
  • 5.8.11. EVERY 4000 HOURS SERVICE
  • 5.8.12. EVERY 5000 HOURS SERVICE
  • 5.8.13. EVERY 8000 HOURS SERVICE
  • 6. SPECIFICATIONS
  • 6.1. SPECIFICATIONS
  • 7. ATTACHMENTS, OPTIONS
  • 7.1. GENERAL PRECAUTIONS
  • 7.1.1. PRECAUTIONS RELATED TO SAFETY
  • 7.2. ATTACHMENTS, OPTIONS
  • 7.2.1. ATTACHMENTS, OPTIONS CHART
  • 7.3. RADIO CONTROL UNIT
  • 7.3.1. ON USE OF RADIO CONTROL UNIT
  • 7.3.2. DIRECTIONS FOR USE
  • 7.3.3. RADIO CONTROL OPERATION
  • 7.4. MAGNETIC SEPARATOR
  • 7.4.1. CHECK AND ADJUSTMENT
  • 7.4.2. GREASING MAGNETIC SEPARATOR
  • 7.4.3. LIST OF CHECKPOINT
  • 7.4.4. FAILURES AND CORRECTIVE ACTIONS
  • 7.4.5. SPECIFICATIONS
  • 7.4.6. WEARING PARTS
  • 7.5. MUCK DISCHARGE CONVEYOR
  • 7.5.1. PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR
  • 7.5.2. PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR
  • 7.5.3. GREASING MUCK DISCHARGE CONVEYOR
  • 7.5.4. CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
  • 7.5.5. FAILURES AND CORRECTIVE ACTIONS
  • 7.5.6. WEARING PARTS
  • 7.5.7. SPECIFICATIONS
  • 7.6. BELT CONVEYOR PROTECTIVE PLATE
  • 7.7. SPRINKLER
  • 7.7.1. EXPLANATIONS FOR COMPONENT PARTS
  • 7.7.2. HOW TO USE SPRINKLER
  • 7.7.3. INSPECTION AND MAINTENANCE
  • 7.7.4. FAILURES AND CORRECTIVE ACTIONS
  • 7.7.5. ADDITIONAL SPRINKLER NOZZLE
  • 8. INDEX
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