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Komatsu CD60R-1 Crawler Carrier Operation and Maintenance Manual SEAM035602T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM035602T
Format: PDF
Size: 8.8MB
Number of Pages: 199

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- CD60R-1 Crawler Carrier

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. MACHINE SERIAL NO. PLATE AND POSITION
2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. PREVENTION OF BURNS
4.3.12. FIRE PREVENTION
4.3.13. ACTION IF FIRE OCCURS
4.3.14. WINDOW WASHER LIQUID
4.3.15. CAB WINDOW GLASS
4.3.16. PROTECTION FROM FALLING OBJECTS, FLYING OBJECTS, AND INTRUDING OBJECTS
4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.18. PRECAUTIONS FOR ATTACHMENTS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. VENTILATION FOR ENCLOSED AREAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. BEFORE STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. AFTER STARTING ENGINE
4.4.2.1. CHECKS AFTER STARTING ENGINE
4.4.2.2. PRECAUTIONS WHEN CHANGING DIRECTION
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PRECAUTIONS WHEN OPERATING DUMP BODY
4.4.2.6. OPERATIONS ON SLOPES
4.4.2.7. PROHIBITED OPERATIONS
4.4.2.8. OPERATE CAREFULLY ON SNOW
4.4.2.9. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENENCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. ACCUMULATOR
4.5.8. PERSONNAL
4.5.9. PRECAUTIONS FOR WORK UNDER MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. DO NOT DISASSEMBLE RECOIL SPRING
4.5.16. PRECAUTION WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIAL
4.5.19. MAINTENANCE FOR CAR COOLER
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. WINDSHIELD
5.2.5. LOWER WINDSHIELD
5.2.6. SLIDING WINDOW
5.2.7. DOOR LOCK
5.2.8. EMERGENCY ESCAPE HAMMER
5.2.9. CAP, COVER WITH LOCK
5.2.10. FUSE
5.2.11. FUSIBLELINK
5.2.12. TOOL BOX
5.2.13. OPERATION MANUAL STORAGE
5.2.14. GREASE GUN HOLDER
5.2.15. POWER SUPPLY TAKEOFF PORT
5.2.16. HANDLING ACCUMULATOR
5.2.17. BODY SUPPORT ROD
5.2.18. CAR HEATER AND DEFROSTER CONTROLS
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. MACHINE OPERATION
5.3.7. STEERING MACHINE
5.3.8. SWINGING
5.3.9. OPERATING DUMP BODY
5.3.10. PROHIBITIONS FOR OPERATION
5.3.11. PRECAUTIONS FOR OPERATION
5.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
5.3.13. PARKING MACHINE
5.3.14. CHECK AFTER FINISHING WORK
5.3.15. LOCKING
5.3.16. HANDLING RUBBER SHOES
5.4. TRANSPORTATION
5.4.1. LOADING, UNLOADING WORK
5.4.2. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. TOWING THE MACHINE
5.7.3. LIGHTWEIGHT TOWING HOOK
5.7.4. IF BATTERY IS DISCHARGED
5.7.5. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. OUTLINE OF OIL, FUEL, COOLANT
6.2.2. RELATING TO ELECTRIC SYSTEM
6.2.3. HANDLING HYDRAULIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDURE CHART
6.7.1. MAINTENANCE SCHEDURE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE
6.8.2. WHEN REQUIRED
6.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.3. CHECK RUBBER SHOES
6.8.2.4. CHECK AND ADJUST TRACK TENSION
6.8.2.5. REPLACE RUBBER SHOES
6.8.2.6. CHECK ELECTRICAL INTAKE AIR HEATER
6.8.2.7. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 100 HOURS SERVICE
6.8.4.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
6.8.4.2. LUBRICATING
6.8.5. EVERY 250 HOURS SERVICE
6.8.5.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.5.2. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.5.3. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.5.4. REPLACE HYDRAULIC FILTER ELEMENT
6.8.6. EVERY 500 HOURS SERVICE
6.8.6.1. REPLACE FUEL FILTER CARTRIDGE
6.8.6.2. CHECK SWING PINION GREASE LEVEL, ADD GREASE
6.8.6.3. GREASE SWING CIRCLE (2 points)
6.8.6.4. CHANGE OIL IN FINAL DRIVE CASE
6.8.6.5. REPLACE HYDRAULIC LINE FILTER ELEMENT
6.8.6.6. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS
6.8.7. EVERY 1000 HOURS SERVICE
6.8.7.1. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
6.8.7.2. CHECK FAN BELT TANSION, ADJUST
6.8.7.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
6.8.7.4. CHECK PLAY OF TURBOCHARGER ROTOR
6.8.8. EVERY 2000 HOURS SERVICE
6.8.8.1. CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER
6.8.8.2. CLEAN, CHECK TURBOCHARGER
6.8.8.3. CHECK ALTERNATOR, STARTING MOTOR
6.8.8.4. CHECK ENGINE VALVE CLEARANCE, ADJUST
6.8.8.5. CHECK VIBRATION DAMPER
6.8.9. EVERY 4000 HOURS SERVICE
6.8.9.1. CHECK WATER PUMP
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. CAR COOLER
8.1.1. CONTROL PANEL AND COMPONENTS
8.1.2. PRECAUTION WHEN USING
8.1.3. CAR COOLER MAINTENANCE
9. INDEX

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