Komatsu D31EX-21, D31PX-21, D37EX-21, D37PX-21, D39EX-21, D39PX-21 Bull Dozer Shop Manual SEBM035005
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM035005
- Format: PDF
- Size: 37.6MB
- Number of Pages: 745
Category: Komatsu Shop Manual PDF
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Model List:
- D31EX-21 Bull Dozer
- D31PX-21 Bull Dozer
- D37EX-21 Bull Dozer
- D37PX-21 Bull Dozer
- D39EX-21 Bull Dozer
- D39PX-21 Bull Dozer
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATION DRAWING
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE AND FUNCTION, MAINTENANCE STANDARD
- 4.1. COOLING SYSTEM
- 4.2. ENGINE CONTROL
- 4.3. POWER TRAIN
- 4.4. POWER TRAIN SYSTEM
- 4.5. DAMPER
- 4.6. HST HYDRAULIC EQUIPMENT ARRANGEMENT DIAGRAM
- 4.7. STEERING, BRAKE CONTROL
- 4.8. SOLENOID VALVE
- 4.9. TOWING VALVE
- 4.10. FINAL DRIVE
- 4.11. HST PUMP
- 4.12. SAFETYSUCTION VALVE
- 4.13. CHARGE SAFETY VALVE
- 4.14. CHARGE PUMP
- 4.15. TOWING VALVE
- 4.16. HST MOTOR
- 4.17. ELECTRIC LEVER (FOR STEERING)
- 4.18. FRAME ASSEMBLY
- 4.19. TRACK FRAME, RECOIL SPRING
- 4.20. ARRANGEMENT OF HYDRAULIC EQUIPMENT FOR WORK EQUIPMENT
- 4.21. WORK EQUIPMENT CONTROL
- 4.22. HYDRAULIC TANK, FILTER
- 4.23. PPC LOCK VALVE
- 4.24. ACCUMULATOR
- 4.25. HYDRAULIC PUMP
- 4.26. WORK EQUIPMENT CYLINDER
- 4.27. CONTROL VALVE
- 4.28. CLSS
- 4.29. PPC VALVE
- 4.30. WORK EQUIPMENT
- 4.31. CUTTING EDGE, END BIT
- 4.32. RIPPER
- 4.33. CAB RELATED
- 4.34. ENGINE CONTROL
- 4.35. HST CONTROL SYSTEM
- 4.36. GEAR SHIFT CONTROL SYSTEM
- 4.37. PARING BRAKE CONTROL SYSTEM
- 4.38. COMPONENT EQUIPMENT OF SYSTEM
- 4.39. MONITOR SYSTEM
- 4.40. MONITOR PANEL
- 4.41. SENSORS
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE FOR ENGINE
- 5.2. STANDARD VALUE TABLE FOR CHASSIS
- 5.3. TESTING AND ADJUSTING
- 5.3.1. LIST OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
- 5.3.2. SKETCH OF SPECIAL TOOL
- 5.3.3. MEASURING ENGINE SPEED
- 5.3.4. MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)
- 5.3.5. MEASURING EXHAUST TEMPERATURE
- 5.3.6. MEASURING EXHAUST GAS COLOR
- 5.3.7. ADJUSTING VALVE CLEARANCE
- 5.3.8. MEASURING COMPRESSION PRESSURE
- 5.3.9. MEASURING BLOWBY PRESSURE
- 5.3.10. MEASURING ENGINE OIL PRESSURE
- 5.3.11. TESTING AND ADJUSTING FUEL INJECTION TIMING
- 5.3.12. BLEEDING AIR FROM FUEL CIRCUIT
- 5.3.13. ADJUSTING ENGINE STOP SOLENOID LINKAGE
- 5.3.14. ADJUSTING ENGINE SPEED SENSOR
- 5.3.15. REPLACEMENT OF FAN BELT
- 5.3.16. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION (WITH CAB)
- 5.3.17. ADJUSTING FUEL CONTROL LEVER AND DECELERATOR PEDAL
- 5.3.18. TESTING AND ADJUSTING HST OIL PRESSURE
- 5.3.19. MEASURING HST SOLENOID VALVE OUTLET PRESSURE
- 5.3.20. TESTING TRAVEL DEVIATION
- 5.3.21. ADJUSTING HST MOTOR SPEED SENSOR
- 5.3.22. ADJUSTING PARKING BRAKE LEVER
- 5.3.23. PROCEDURE OF SIMPLE TEST OF BRAKE PERFORMANCE
- 5.3.24. ADJUSTING BRAKE PEDAL LINKAGE
- 5.3.25. METHOD OF RELEASING PARKING BRAKE (PROCEDURE FOR EMERGENCY ESCAPE)
- 5.3.26. TESTING AND ADJUSTING IDLER CLEARANCE
- 5.3.27. TESTING AND ADJUSTING TRACK SHOE TENSION
- 5.3.28. TESTING AND ADJUSTING WORK EQUIPMENT OIL PRESSURE
- 5.3.29. MEASURING WORK EQUIPMENT PPC VALVE OUTPUT PRESSURE
- 5.3.30. ADJUSTING PLAY OF WORK EQUIPMENT PPC VALVE
- 5.3.31. ADJUSTING WORK EQUIPMENT LOCK LEVER
- 5.3.32. MEASURING LEAKAGE IN WORK EQUIPMENT CYLINDER
- 5.3.33. RELEASING RESIDUAL PRESSURE IN HYDRAULIC CIRCUIT
- 5.3.34. BLEEDING AIR FROM HYDRAULIC CIRCUIT
- 5.3.35. ADJUSTING PLAY OF BLAD CENTER BALL
- 5.3.36. PROCEDURE FOR TESTING DIODES
- 5.3.37. SPECIAL FUNCTIONS OF MONITOR PANEL (EMMS)
- 5.3.38. PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM
- 5.3.39. PMCLINIC
- 5.4. TROUBLESHOOTING
- 5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.4.3. HANDLING OF ELECTRIC EQUIPMENT AND HYDRAULIC COMPONENT
- 5.4.4. CHECKS BEFORE TROUBLESHOOTING
- 5.4.5. CLASSIFICATION AND PROCEDURE FOR TROUBLESHOOTING
- 5.4.6. CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM
- 5.4.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 5.4.8. TBRANCH BOX AND TBRANCH ADAPTER TABLE
- 5.4.9. TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED
- 5.4.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
- 5.4.11. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
- 5.4.12. TROUBLESHOOTING OF ENGINE (S MODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. HOW TO READ THIS MANUAL
- 6.2. COATING MATERIALS LIST
- 6.3. SPECIAL TOOL LIST
- 6.4. SKETCHES OF SPECIAL TOOLS
- 6.5. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
- 6.6. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
- 6.7. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
- 6.8. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
- 6.9. REMOVAL AND INSTALLATION OF RADIATOR GUARD ASSEMBLY
- 6.10. DISASSEMBLY AND ASSEMBLY OF RADIATOR, OIL COOLER, AND CHARGE AIR COOLER ASSEMBLIES
- 6.11. REMOVAL AND INSTALLATION OF ENGINE AND HST PUMP ASSEMBLY
- 6.12. REMOVAL AND INSTALLATION OF DAMPER
- 6.13. SPREADING AND INSTALLATION OF TRACK SHOE ASSEMBLY
- 6.14. REMOVAL AND INSTALLATION OF HST MOTOR AND FINAL DRIVE ASSEMBLY
- 6.15. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
- 6.16. REMOVAL AND INSTALLATION OF IDLER AND RECOIL SPRING ASSEMBLY
- 6.17. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
- 6.18. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
- 6.19. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
- 6.20. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
- 6.21. REMOVAL AND INSTALLATION OF HST PUMP ASSEMBLY
- 6.22. REMOVAL AND INSTALLATION OF MAIN CONTROL VALVE ASSEMBLY
- 6.23. DISASSEMBLY AND ASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
- 6.24. REMOVAL AND INSTALLATION OF BLADE ASSEMBLY
- 6.25. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLIES
- 6.26. REMOVAL AND INSTALLATION OF OPERATORS SEAT FRAME ASSEMBLY
- 6.27. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
- 6.28. REMOVAL AND INSTALLATION OF HYDRAULIC TANK ASSEMBLY
- 6.29. REMOVAL AND INSTALLATION OF HST CONTROLLER ASSEMBLY
- 7. OTHERS
- 7.1. HYDRAULIC CIRCUIT DIAGRAM(1/2)
- 7.2. HYDRAULIC CIRCUIT DIAGRAM(2/2)
- 7.3. ELECTRICAL CIRCUIT DIAGRAM(1/4)
- 7.4. ELECTRICAL CIRCUIT DIAGRAM(2/4)
- 7.5. ELECTRICAL CIRCUIT DIAGRAM(3/4)
- 7.6. ELECTRICAL CIRCUIT DIAGRAM(4/4)
- 7.7. AIR CONDITIONER CIRCUIT DIAGRAM
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