Komatsu D475A-2 Bull Dozer Shop Manual SEBM019M0207

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Komatsu D475A-2 Bull Dozer Shop Manual SEBM019M0207 - Image 5

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Komatsu D475A-2 Bull Dozer Shop Manual SEBM019M0207

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM019M0207
Format: PDF
Size: 40.8MB
Number of Pages: 621

Category: Komatsu Shop Manual PDF

Model List:
- D475A-2 Bull Dozer

1. MAIN MENU
2. CONTENTS
3. STRUCTURE AND FUNCTION
3.1. ENGINE
3.1.1. ENGINE MOUNT
3.1.2. RADIATOR, OIL COOLER
3.1.3. FAN DRIVE HYDRAULIC PIPING DIAGRAM
3.1.4. FAN DRIVE HYDRAULIC SYSTEM DIAGRAM
3.1.5. FAN DRIVE HYDRAULIC CIRCUIT DIAGRAM
3.1.6. FAN DRIVE PUMP (SAR63 40)
3.1.7. FAN DRIVE MOTOR (SAL140)
3.1.8. FAN HIGHLOW SPEED SELECTOR SOLENOID VALVE, CHECK VALVE
3.1.9. FAN DRIVE CIRCUIT MAIN RELIEF VALVE
3.1.10. INLINE SERVO VALVE
3.1.11. ENGINE CONTROL
3.2. POWER TRAIN
3.2.1. POWER TRAIN
3.2.2. POWER TRAIN UNIT
3.2.3. POWER TRAIN PIPING
3.2.4. POWER TRAIN HYDRAULIC SYSTEM
3.2.5. POWER TRAIN HYDRAULIC CIRCUIT
3.2.6. DAMPER AND UNIVERSAL JOINT
3.2.7. TORQUE CONVERTER AND PTO
3.2.8. TORQUE CONVERTER VALVE
3.2.9. TRANSMISSION
3.2.10. SCAVENGING PUMP
3.2.11. POWER TRAIN PUMP AND LUBRICATION PUMP
3.2.12. STRAINERS
3.2.13. POWER TRAIN OIL FILTER AND LUBRICATION OIL FILTER
3.2.14. TRANSFER, BEVEL PINION, BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
3.2.15. TRANSFER, BEVEL PINION
3.2.16. BEVEL GEAR, STEERING CLUTCH AND STEERING BRAKE
3.2.17. STEERING CLUTCH AND STEERING BRAKE CONTROL
3.2.18. STEERING CLUTCH, BRAKE HYDRCUALIC CIRCUIT DIAGRAM
3.2.19. STEERING CONTROL VALVE
3.2.20. FINAL DRIVE
3.2.21. POWER TRAIN UNIT MOUNT
3.3. UNDERCARRIAGE
3.3.1. TRACK (LUBRICATED TRACK LINK)
3.3.2. TRACK FRAME AND RECOIL SPRING
3.3.3. IDLER
3.3.4. TRACK ROLLER
3.3.5. CARRIER ROLLER
3.3.6. SUSPENSION
3.4. HYDRAULIC SYSTEM
3.4.1. HYDRAULIC PIPING DIAGRAM
3.4.2. HYDRAULIC CONTROL
3.4.3. HYDRAULIC CIRCUIT SYSTEM
3.4.4. HYDRAULIC CIRCUIT DIAGRAM
3.4.5. HYDRAULIC TANK
3.4.6. HYDRAULIC PUMP
3.4.7. BLADE LIFT VALVE
3.4.8. MAIN RELIEF, SHUTTLE VALVE
3.4.9. BLADE TILT, RIPPER LOW VALVE
3.4.10. RIPPER HIGH VALVE
3.4.11. HYDRAULIC LEVER OPERATION
3.4.12. CYLINDER
3.4.13. RIPPER CYLINDER
3.4.14. PINPULLER HYDRAULIC SYSTEM DRAWING
3.4.15. PINPULLER HYDRAULIC CIRCUIT DRAWING
3.4.16. PINPULLER SOLENOID VALVE
3.5. WORK EQUIPMENT
3.5.1. DOZER EQUIPMENT
3.5.2. RIPPER EQUIPMENT
3.5.3. CYLINDER STAY
3.6. ELECTRIC AND ELECTRONIC SYSTEM
3.6.1. ELECTRICAL WIRING DIAGRAM
3.6.2. CAB WIRING DIAGRAM
3.6.3. AIR CONDITIONER CIRCUIT DIAGRAM
3.6.4. EVMS (ELECTRONIC VEHICLE MONITORING SYSTEM)
3.6.5. ELECTRICAL CONTROL
3.6.6. SENSOR
3.6.7. PINPULLER CONTROL
3.7. OTHERS
3.7.1. ROPS CANOPY
3.7.3. AIR CONDITIONER
4. TESTING AND ADJUSTING
4.1. TABLE OF STANDARD VALUES FOR ENGINE
4.2. TABLE OF STANDARD VALUES FOR CHASSIS
4.3. TABLE OF ELECTRICAL JUDGEMENT STANDARD VALUE
4.4. TESTING AND ADJUSTING
4.4.1. TESTING AND ADJUSTING TOOL LIST
4.4.2. ADJUSTING VALVE CLEARANCE
4.4.3. MEASURING COMPRESSION PRESSURE
4.4.4. CHECKING AND ADJUSTING FUEL INJECTION TIMING
4.4.5. MEASURING TORQUE CONVERTER STALL SPEED
4.4.6. BLEEDING AIR FROM HYDRAULIC CYLINDER
4.4.7. MEASURING OIL PRESSURE
4.4.8. ADJUSTING FUEL CONTROL LINKAGE
4.4.9. ADJUSTING GEAR SHIFT LEVER LINKAGE
4.4.10. ADJUSTING STEERING CLUTCH LINKAGE
4.4.11. ADJUSTING BRAKE PEDAL LINKAGE
4.4.12. ADJUSTING BLADE CONTROL LINKAGE
4.4.13. ADJUSTING RIPPER CONTROL LINKAGE
4.5. TROUBLESHOOTING
4.5.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
4.5.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
4.5.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
4.5.4. HANDLING CONNECTORS
4.5.5. PREVENTING RECURRENCE OF THE SAME TROUBLE
4.5.6. CHECKS BEFORE TROUBLESHOOTING
4.5.7. METHOD OF USING TROUBLESHOOTING CHARTS
4.5.8. RELATED ELECTRICAL CIRCUIT
4.5.9. LOCATION OF CONNECTORS FOR TROUBLESHOOTING
4.5.10. LOCATION OF CONNECTORS
4.5.11. CONNECTION TABLE FOR CONNECTOR
4.5.12. TABLE OF FAILURE MODES AND CAUSES (ELECTRICAL, HYDRAULIC, MECHANICAL SYSTEMS)
4.5.13. TABLE OF FAILURE MODES AND CAUSES (MACHINE MONITOR)
4.5.14. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM
4.5.15. TROUBLESHOOTING OF ELECTRICAL SYSTEM
4.5.16. TROUBLESHOTING OF MONITOR SYSTEM
5. DISASSEMBLY AND ASSEMBLY
5.1. METHOD OF USING MANUAL
5.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
5.3. SPECIAL TOOL LIST
5.4. WEIGHT TABLE
5.5. LUBRICANT AND COOLANT TABLE
5.6. TIGHTENING TORQUES AND STANDARD VALUES TABLE
5.7. ENGINE
5.7.1. STARTING MOTOR
5.7.2. ALTERNATOR
5.7.3. ENGINE OIL COOLER
5.7.4. TORQUE CONVERTER COOLER
5.7.5. FUEL INJECTION PUMP
5.7.6. WATER PUMP
5.7.7. TURBOCHARGER
5.7.8. AFTERCOOLER CORE
5.7.9. POWER TRAIN UNIT
5.7.10. PTO, TORQUE CONVERTER
5.7.11. TORQUE CONVERTER
5.7.13. TORQFLOW TRANSMISSION
5.7.14. STEERING CASE
5.7.15. STEERING CLUTCH, BRAKE
5.7.16. TRANSFER GEAR HOUSING
5.7.17. TORQUE CONVERTER VALVE
5.7.18. TRANSMISSION CONTROL VALVE
5.7.19. STEERING CONTROL VALVE
5.7.20. POWER TRAIN PUMP
5.7.21. SCAVENGING PUMP
5.7.22. FINAL DRIVE
5.7.23. IDLER
5.7.24. TRACK ROLLER
5.7.25. CARRIER ROLLER
5.7.26. TRACK SHOE
5.7.27. PIVOT SHAFT
5.7.28. EQUALIZER BAR
5.7.29. EQUALIZER BAR BUSHING
5.7.30. IDLER YOKE CARTRIDGE
5.7.31. IDLER PAD
5.8. HYDRAULIC SYSTEM
5.8.1. HYDRAULIC PUMP
5.8.2. BLADE LIFT VALVE
5.8.3. BLADE TILT, RIPPER Lo VALVE
5.8.4. RIPPER Hi VALVE
5.8.5. BLADE LIFT CYLINDER
5.8.6. BLADE TILT CYLINDER
5.8.7. RIPPER LIFT CYLINDER
5.8.8. RIPPER TILT CYLINDER
5.8.9. HYDRAULIC CYLINDER
5.8.10. PIN PULLER CYLINDER
5.9. WORK EQUIPMENT
5.9.1. WORK EQUIPMENT
5.9.2. RIPPER
5.9.3. ROPS CAB
6. MAINTENANCE STANDARD
6.1. ENGINE
6.1.1. ENGINE MOUNT
6.1.2. FAN DRIVE PUMP (SAR63 40)
6.1.3. FAN DRIVE MOTOR (SAL140)
6.1.4. INLINE SERVO VALVE
6.2. POWER TRAIN
6.2.1. DAMPER
6.2.2. TORQUE CONVERTER (TCS521 D)
6.2.3. TORQUE CONVERTER VALVE
6.2.4. TORQFLOW TRANSMISSION
6.2.5. TRANSMISSION CONTROL VALVE
6.2.6. POWER TRAIN LUBRICATION PUMP (BAL 160 224)
6.2.7. TRANSFER, BEVEL PINION
6.2.8. BEVEL GEAR, STEERING CLUTCH, BRAKE
6.2.9. STEERING CONTROL VALVE
6.2.10. CARRIER ROLLER
6.2.11. TRACK (LUBRICATED TRACK LINK)
6.2.12. EQUALIZER BAR
6.2.13. PIVOT SHAFT
6.3. HYDRAULIC SYSTEM
6.3.1. WORK EQUIPMENT PUMP (SARZOO 100)
6.3.2. BLADE LIFT VALVE
6.3.3. MAIN RELIEF, SHUTTLE VALVE
6.3.4. BLADE TILT, RIPPER LOW VALVE
6.3.5. RIPPER HIGH VALVE
6.3.6. HYDRAULIC CYLINDER
6.3.7. CYLINDER STAY
6.4. WORK EQUIPMENT
6.4.1. DOZER EQUIPMENT
6.4.2. CUTTING EDGES AND END BITS
6.4.3. RIPPER EQUIPMENT

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