Komatsu D475A-5 Bull Dozer Shop Manual SEBM033710

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Komatsu D475A-5 Bull Dozer Shop Manual SEBM033710

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM033710
Format: PDF
Size: 75.4MB
Number of Pages: 1221

Category: Komatsu Shop Manual PDF

Model List:
- D475A-5 Bull Dozer

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DRAWINGS
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. FUEL, COOLANT AND LUBRICANTS
4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
4.1. RADIATOR AND OIL COOLER
4.2. ENGINE MOUNT
4.3. POWER TRAIN
4.4. POWER TRAIN HYDRAULIC EQUIPMENT ARRANGEMENT DIAGRAM
4.5. DAMPER AND UNIVERSAL JOINT
4.6. POWER TRAIN UNIT
4.7. TORQUE CONVERTER AND PTO
4.8. TORQUE CONVERTER VALVE
4.9. TORQUE CONVERTER LOCKUP CONTROL SYSTEM
4.10. SCAVENGING PUMP
4.11. TRANSMISSION CONTROL
4.12. TRANSMISSION
4.13. TRANSMISSION ECMV
4.14. TRANSMISSION CLUTCH ECMV
4.15. PRIORITY VALVE
4.16. LUBRICATING OIL RELIEF VALVE
4.17. POWER TRAIN, LUBRICATION PUMP
4.18. STEERING, BRAKE CONTROL
4.19. FINAL DRIVE
4.20. STEERING UNIT
4.21. STEERING ECMV
4.22. STEERING CLUTCH ECMV, STEERING BRAKE ECMV
4.23. PARKING BRAKE VALVE
4.24. SUDDEN STOP PREVENTION VALVE
4.25. TRACK ROLLER BOGIE
4.26. TRACK SHOE
4.27. MAIN FRAME
4.28. SUSPENSION
4.29. WORK EQUIPMENT HYDRAULIC EQUIPMENT ARRANGEMENT DIAGRAM
4.30. PPC CONTROL PIPING DIAGRAM
4.31. WORK EQUIPMENT CONTROL
4.32. WORK EQUIPMENT PUMP
4.33. COOLING FAN PUMP
4.34. COOLING FAN MOTOR
4.35. PPC VALVE
4.36. ELECTRIC LEVER (STEERING)
4.37. CONTROL VALVE
4.38. MAIN RELIEF VALVE
4.39. CLSS
4.40. UNLOAD VALVE
4.41. INTRODUCTION OF LS PRESSURE (LS SHUTTLE VALVE)
4.42. LS BYPASS PLUG
4.43. PRESSURE COMPENSATION VALVE
4.44. BLADE LIFT VALVE
4.45. MERGE DIVIDER VALVE
4.46. SELF PRESSURE REDUCING VALVE
4.47. PILOT SOLENOID VALVE
4.48. HYDRAULIC TANK
4.49. ACCUMULATOR
4.50. WORK EQUIPMENT CYLINDER
4.51. PISTON VALVE
4.52. QUICK DROP VALVE
4.53. BLADE CONTROL KNOB
4.54. PITCH AND DUAL SOLENOID VALVE
4.55. PIN PULLER HYDRAULIC CIRCUIT DIAGRAM
4.56. PIN PULLER SOLENOID VALVE
4.57. CYLINDER STAY
4.58. BLADE
4.59. RIPPER EQUIPMENT
4.60. CAB MOUNT
4.62. AIR CONDITIONER
4.63. ENGINE CONTROL
4.64. ENGINE CONTROL SYSTEM
4.65. DECELERATION POTENTIOMETER
4.66. ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
4.67. FULE INJECTION PUMP WITH ELECTRONIC GOVERNOR
4.68. MONITOR SYSTEM
4.69. MONITOR PANEL
4.70. SENSORS
4.71. MODE SELECTION SYSTEM
4.72. ELECTRICAL EQUIPMENT
4.73. STEERING ELECTRONIC CONTROL SYSTEM
4.74. VHMS CONTROLLER
4.75. SENSORS
4.76. COMMUNICATION (ORB ORBCOMM) CONTROLLER/ANTENNA
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TESTING AND ADJUSTING
5.4. TROUBLESHOOTING
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. SKETCHES OF SPECIAL TOOLS
6.5. REMOVAL AND INSTALLATION OF ENGINE OIL COOLER ASSEMBLY
6.6. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
6.7. REMOVAL AND INSTALLATION OF AFTERCOOLER CORE ASSEMBLY
6.8. REMOVAL AND INSTALLATION OF NOZZLE HOLDER ASSEMBLY
6.9. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
6.10. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
6.11. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
6.12. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
6.13. REMOVAL AND INSTALLATION OF MAIN RADIATOR ASSEMBLY
6.14. REMOVAL AND INSTALLATION OF SUB RADIATOR ASSEMBLY
6.15. REMOVAL AND INSTALLATION OF RADIATOR GUARD ASSEMBLY
6.16. REMOVAL AND INSTALLATION OF FAN MOTOR PUMP
6.17. REMOVAL AND INSTALLATION OF ENGINE ASSEMBLY
6.18. REMOVAL AND INSTALLATION OF DAMPER ASSEMBLY
6.19. DISASSEMBLY AND ASSEMBLY OF DAMPER ASSEMBLY
6.20. REMOVAL AND INSTALLATION OF POWER TRAIN UNIT ASSEMBLY
6.21. REMOVAL AND INSTALLATION OF PTO, TORQUE CONVERTER ASSEMBLY
6.22. DISCONNECTION AND CONNECTION OF PTO, TORQUE CONVERTER ASSEMBLY
6.23. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
6.24. DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
6.25. REMOVAL AND INSTALLATION OF TORQFLOW TRANSMISSION ASSEMBLY
6.26. DISASSEMBLY AND ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY
6.27. DISASSEMBLY AND ASSEMBLY OF STEERING CASE ASSEMBLY
6.28. DISASSEMBLY AND ASSEMBLY OF STEERING CLUTCH, BRAKE ASSEMBLY
6.29. DISASSEMBLY AND ASSEMBLY OF TRANSFER GEAR HOUSING ASSEMBLY
6.30. REMOVAL AND INSTALLATION OF POWER TRAIN PUMP ASSEMBLY
6.31. REMOVAL AND INSTALLATION OF SCAVENGING PUMP ASSEMBLY
6.32. REMOVAL AND INSTALLATION OF TORQUE CONVERTER OIL COOLER
6.33. REMOVAL AND INSTALLATION OF TORQUE CONVERTER VALVE ASSEMBLY
6.34. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER VALVE ASSEMBLY
6.35. REMOVAL AND INSTALLATION OF TRANSMISSION CONTROL VALVE ASSEMBLY
6.36. DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CONTROL VALVE ASSEMBLY (ECMV ASSEMBLY)
6.37. REMOVAL AND INSTALLATION OF STEERING CONTROL VALVE ASSEMBLY
6.38. DISASSEMBLY AND ASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY
6.39. REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY
6.40. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
6.41. REMOVAL AND INSTALLATION OF TRACK FRAME ASSEMBLY
6.42. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
6.43. REMOVAL AND INSTALLATION OF RECOIL SPRING ASSEMBLY
6.44. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
6.45. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
6.46. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
6.47. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
6.48. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
6.49. REMOVAL AND INSTALLATION OF BOGIE ASSEMBLY
6.50. DISASSEMBLY AND ASSEMBLY OF BOGIE ASSEMBLY
6.51. REMOVAL AND INSTALLATION OF NO.1 BOGIE ASSEMBLY
6.52. EXPANSIO AND INSTALLATION OF TRACK SHOE ASSEMBLY
6.53. OVERALL DISASSEMBLY AND OVERALL ASSEMBLY OF TRACK SHOE
6.54. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
6.55. FIELD DISASSEMBLY AND ASSEMBLY OF ONE LINK
6.56. DISASSEMBLY AND ASSEMBLY OF MASTER LINK
6.57. REMOVAL AND INSTALLATION OF PIVOT SHAFT ASSEMBLY
6.58. REMOVAL AND INSTALLATION OF EQUALIZER BAR
6.59. DISASSEMBLY AND ASSEMBLY OF EQUALIZER BAR BUSHING
6.60. REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
6.61. REMOVAL AND INSTALLATION OF HYDRAULIC VALVE ASSEMBLY
6.62. DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE
6.63. DISASSEMBLY AND ASSEMBLY OF MERGE DIVIDER VALVE AND SELF PRESSURE REDUCING VALVE ASSEMBLY
6.64. REMOVAL AND INSTALLATION OF PPC RELIEF VALVE ASSEMBLY
6.65. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
6.66. DISASSEMBLY AND ASSEMBLY OF RIPPER PIN PULLER CYLINDER ASSEMBLY
6.67. REMOVAL AND INSTALLATION OF BLADE ASSEMBLY
6.68. DISASSEMBLY AND ASSEMBLY OF GIANT RIPPER ASSEMBLY
6.69. REMOVAL AND INSTALLATION OF ROPS GUARD
6.70. REMOVAL AND INSTALLATION OF OPERATORS CAB ASSEMBLY
6.71. REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
6.72. REMOVAL AND INSTALLATION OF CONTROLLER ASSEMBLY
6.73. REMOVAL AND INSTALLATION OF AIR CONDITIONER CONDENSER ASSEMBLY
6.74. REMOVAL AND INSTALLATION OF AIR CONDITIONER COMPRESSOR ASSEMBLY
6.75. REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT
6.76. REMOVAL AND INSTALLATION OF HOOD ASSEMBLY
6.77. REMOVAL AND INSTALLATION OF FAN DRIVE ASSEMBLY
6.78. REMOVAL AND INSTALLATION OF FAN MOTOR ASSEMBLY
7. OTHERS
7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
7.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/3)
7.3. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/3)
7.4. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (3/3)
7.5. ELECTRICAL CIRCUIT DIAGRAM (1/8)
7.6. ELECTRICAL CIRCUIT DIAGRAM (2/8)
7.7. ELECTRICAL CIRCUIT DIAGRAM (3/8)
7.8. ELECTRICAL CIRCUIT DIAGRAM (4/8)
7.9. ELECTRICAL CIRCUIT DIAGRAM (5/8)
7.10. ELECTRICAL CIRCUIT DIAGRAM (6/8)
7.11. ELECTRICAL CIRCUIT DIAGRAM (7/8)
7.12. ELECTRICAL CIRCUIT DIAGRAM (8/8)
7.13. ELECTRICAL CIRCUIT DIAGRAM OF INSIDE CAB

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