komatsu d85ex 15 d85px 15 bull dozer shop manual sebm029114 1

komatsu d85ex 15 d85px 15 bull dozer shop manual sebm029114 2

komatsu d85ex 15 d85px 15 bull dozer shop manual sebm029114 3

komatsu d85ex 15 d85px 15 bull dozer shop manual sebm029114 4

komatsu d85ex 15 d85px 15 bull dozer shop manual sebm029114 5

Komatsu D85EX-15, D85PX-15 Bull Dozer Shop Manual SEBM029114

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM029114
Format: PDF
Size: 92.4MB
Number of Pages: 1010

Category: Komatsu Shop Manual PDF

Model List:
- D85EX-15 Bull Dozer
- D85PX-15 Bull Dozer

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. TABLE OF FUEL, COOLANT AND LUBRICANT
4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
4.1. POWER TRAIN
4.2. OVERALL DRAWING OF POWER TRAIN UNIT
4.3. HYDRAULIC PIPING OF POWER TRAIN
4.4. DAMPER, UNIVERSAL JOINT
4.5. TORQUE CONVERTER, PTO
4.6. SCAVENGING PUMP
4.7. TRANSMISSION CONTROL
4.8. TRANSMISSION
4.9. TRANMISSION ECMV
4.10. MAIN RELIEF VALVE
4.11. LUBRICATION RELIEF VALVE
4.12. POWER TRAIN PUMP, LUBRICATION PUMP
4.13. HSS SYSTEM
4.14. HYDRAULIC, HSS PUMP
4.15. HSS MOTOR
4.16. HSS OIL COOLER BYPASS VALVE
4.17. STEERING, BRAKE CONTROL
4.18. BEVEL GEAR SHAFT, HSS, BRAKE
4.19. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
4.20. PPC CONTROL PIPING DIAGRAM
4.21. WORK EQUIPMENT CONTROL
4.22. COOLING FAN PUMP
4.23. COOLING FAN MOTOR
4.24. HYDRAULIC TANK
4.25. ACCUMULATOR
4.26. PPC LOCK VALVE
4.27. HYDRAULIC CYLINDER
4.28. PISTON VALVE
4.29. QUICK DROP VALVE
4.30. PPC VALVE
4.31. PCCS LEVER
4.32. CONTROL VALVE
4.33. SELF PRESSURE REDUCING VALVE
4.34. AIR CONDITIONER
4.35. ENGINE CONTROL
4.36. ENGINE CONTROL SYSTEM
4.37. DECELERATION POTENTIOMETER
4.38. CRI ENGINE CONTROL SYSTEM
4.39. MONITOR SYSTEM
4.40. MONITOR PANEL
4.41. SENSORS
4.42. PALM COMMAND CONTROL SYSTEM
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TESTING AND ADJUSTING
5.3.1. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
5.3.2. MEASURING ENGINE SPEED
5.3.3. MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)
5.3.4. MEASURING EXHAUST TEMPERATURE
5.3.5. MEASURING EXHAUST GAS COLOR
5.3.6. ADJUSTING VALVE CLEARANCE
5.3.7. MEASURING COMPRESSION PRESSURE
5.3.8. MEASURING BLOWBY PRESSURE
5.3.9. MEASURING ENGINE OIL PRESSURE
5.3.10. HANDLING OF FUEL SYSTEM DEVICES
5.3.11. RELEASING RESIDUAL PRESSURE FROM FUEL SYSTEM
5.3.12. MEASURING FUEL PRESSURE
5.3.13. BLEEDING AIR FROM FUEL CIRCUIT
5.3.14. REDUCED CYLINDER MODE OPERATION FOR ENGINE
5.3.15. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.3.16. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION
5.3.17. ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL
5.3.18. MEASURING POWER TRAIN OIL PRESSURE
5.3.19. ADJUSTING TRANSMISSION SPEED SENSOR
5.3.20. SIMPLE METHOD OF TESTING BRAKE PERFORMANCE
5.3.21. ADJUSTING BRAKE PEDAL
5.3.22. EMERGENCY ESCAPE METHOD WHEN POWER TRAIN HAS TROUBLE
5.3.23. ADJUSTING CLEARANCE OF IDLER
5.3.24. INSPECTING WEAR OF SPROCKET
5.3.25. TESTING AND ADJUSTING TRACK SHOE TENSION
5.3.26. TESTING AND ADJUSTING WORK EQUIPMENT AND HSS OIL PRESSURE
5.3.27. TESTING CONTROL CIRCUIT MAIN PRESSURE
5.3.28. MEASURING PPC VALVE OUTPUT PRESSURE
5.3.29. ADJUSTING PLAY OF WORK EQUIPMENT PPC VALVE
5.3.30. TESTING PARTS WHICH CAUSE HYDRAULIC DRIFT OF BLADE AND RIPPER
5.3.31. MEASURING INTERNAL LEAKAGE OF WORK EQUIPMENT CYLINDER
5.3.32. BLEEDING AIR FROM WORK EQUIPMENT CYLINDER
5.3.33. RELEASING RESIDUAL PRESSURE IN WORK EQUIPMENT CYLINDER
5.3.34. ADJUSTING SAFETY LOCK LEVER
5.3.35. MEASURING FAN MOTOR SPEED
5.3.36. MEASURING FAN PUMP CIRCUIT PRESSURE
5.3.37. BLEEDING AIR FROM FAN PUMP
5.3.38. ADJUSTING BLADE
5.3.39. TESTING AND ADJUSTING OF OPERATORS CAB
5.3.40. SPECIAL FUNCTIONS OF MONITOR PANEL (EMMS)
5.3.41. HANDLING OF HIGHVOLTAGE CIRCUIT OF ENGINE CONTROLLER
5.3.42. ADJUSTMENT METHOD OF REPLACED CONTROLLER
5.3.43. PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM
5.3.44. Pm CLINIC SERVICE
5.3.45. UNDERCARRIAGE TROUBLESHOOTING REPORT
5.4. TROUBLESHOOTING
5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.4.4. CHECKS BEFORE TROUBLESHOOTING
5.4.5. CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
5.4.6. TYPES AND LOCATIONS OF CONNECTORS
5.4.7. CONNECTOR ARRANGEMENT DRAWING
5.4.8. CIRCUIT DRAWING FOR ENGINE CONTROLLER SYSTEM (E CIRCUIT)
5.4.9. CIRCUIT DRAWING FOR STEERING AND TRANSMISSION CONTROLLER SYSTEM (ST TM CIRCUIT)
5.4.10. CIRCUIT DRAWING FOR MONITOR PANEL SYSTEM (M CIRCUIT)
5.4.11. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
5.4.12. TBRANCH BOX AND TBRANCH TABLE
5.4.13. TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED (ERROR CODE)
5.4.14. TROUBLESHOOTING OF ELECTRICAL SYSTEM (EMODE)
5.4.15. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
5.4.16. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. HOW TO READ THIS MANUAL
6.2. PRECAUTIONS WHEN PERFORMING OPERATION
6.3. SPECIAL TOOL LIST
6.4. SKETCH OF SPECIAL TOOL
6.5. FUEL SUPPLY PUMP
6.6. ENGINE FRONT SEAL
6.6.1. SPECIAL TOOLS
6.6.2. REMOVAL
6.6.3. INSTALLATION
6.7. ENGINE REAR SEAL
6.7.1. SPECIAL TOOLS
6.7.2. REMOVAL AND INSTALLATION
6.8. ENGINE CYLINDER HEAD
6.9. POWER TRAIN UNIT
6.9.1. REMOVAL
6.9.2. INSTALLATION
6.9.3. DISCONNECTION
6.9.4. CONNECTION
6.10. TORQFLOW TRANSMISSION
6.11. TORQUE CONVERTER
6.11.1. DISASSEMBLY
6.11.2. ASSEMBLY
6.12. SCAVENGING PUMP
6.12.1. REMOVAL AND INSTALLATION
6.13. HSS AND WORK EQUIPMENT PUMP
6.13.1. REMOVAL
6.13.2. INSTALLATION
6.14. FAN PUMP
6.14.1. REMOVAL AND INSTALLATION
6.15. POWER TRAIN AND LUBRICATING OIL PUMP
6.15.1. REMOVAL AND INSTALLATION
6.16. HSS MOTOR
6.16.1. REMOVAL AND INSTALLATION
6.16.2. REMOVAL AND INSTALLATION
6.16.3. REMOVAL AND INSTALLATION
6.16.4. SPECIAL TOOLS
6.16.5. DISASSEMBLY
6.16.6. ASSEMBLY
6.17. CARRIER ROLLER
6.17.1. REMOVAL AND INSTALLATION
6.17.2. SPECIAL TOOLS
6.17.3. DISASSEMBLY
6.17.4. ASSEMBLY
6.18. TRACK SHOE
6.18.1. CHECK BEFORE EXPANDING TRACK SHOE ASSEMBLY
6.18.2. EXPANSION OF TRACK SHOE ASSEMBLY (Ordinary)
6.18.3. EXPANSION OF TRACK SHOE ASSEMBLY (When track frame has internal trouble)
6.18.4. INSTALLATION
6.18.5. SPECIAL TOOLS
6.18.6. WHOLE DISASSEMBLY
6.18.7. WHOLE ASSEMBLY
6.18.8. DIMENSIONS TABLE OF FITTING JIG OF LINK PRESS
6.18.9. DISASSEMBLY AND ASSEMBLY OF 1 LINK IN THE FIELD
6.18.10. DISASSEMBLY AND ASSEMBLY OF MASTER LINK
6.19. PIVOT SHAFT
6.19.1. REMOVAL AND INSTALLATION
6.20. EQUALIZER BAR
6.20.1. REMOVAL
6.20.2. INSTALLATION
6.20.3. DISASSEMBLY AND ASSEMBLY
6.21. CENTER UNDER GUARD
6.21.1. OPEN AND CLOSE
6.21.2. REMOVAL AND INSTALLATION
6.22. WORK EQUIPMENT CONTROL VALVE
6.22.1. REMOVAL
6.22.2. INSTALLATION
6.22.3. ASSEMBLY
6.23. HYDRAULIC CYLINDER
6.24. BLADE LIFT CYLINDER
6.24.1. REMOVAL AND INSTALLATION
6.25. OPERATORS CAB
6.25.1. REMOVAL
6.25.2. INSTALLATION
6.26. OPERATORS CAB GLASS (STUCK GLASS)
6.27. ENGINE CONTROLLER
6.27.1. REMOVAL AND INSTALLATION
6.28. STEERING AND TRANSMISSION CONTROLLER
6.28.1. REMOVAL AND INSTALLATION
6.29. ENGINE HOOD
6.29.1. REMOVAL AND INSTALLATION
6.30. FAN DRIVE
6.30.1. REMOVAL
6.30.2. INSTALLATION
6.31. FAN MOTOR
6.31.1. REMOVAL AND INSTALLATION
7. OTHERS
7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
7.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/3)
7.3. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/3)
7.4. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (3/3)
7.5. ELECTRICAL CIRCUIT DIAGRAM (1/6)
7.6. ELECTRICAL CIRCUIT DIAGRAM (2/6)
7.7. ELECTRICAL CIRCUIT DIAGRAM (3/6)
7.8. ELECTRICAL CIRCUIT DIAGRAM (4/6)
7.9. ELECTRICAL CIRCUIT DIAGRAM (5/6)
7.10. ELECTRICAL CIRCUIT DIAGRAM (6/6)
7.11. CAB ELECTRICAL CIRCUIT DIAGRAM

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