komatsu d85ex 15 d85px 15 dozer shop manual sebm029105 1

komatsu d85ex 15 d85px 15 dozer shop manual sebm029105 2

komatsu d85ex 15 d85px 15 dozer shop manual sebm029105 3

komatsu d85ex 15 d85px 15 dozer shop manual sebm029105 4

komatsu d85ex 15 d85px 15 dozer shop manual sebm029105 5

Komatsu D85EX-15, D85PX-15 Dozer Shop Manual SEBM029105

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM029105
Format: PDF
Size: 78.8MB
Number of Pages: 924

Category: Komatsu Shop Manual PDF

Model List:
- D85EX-15 Dozer
- D85PX-15 Dozer

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. TABLE OF FULE, COOLANT AND LUBRICANT
4. STRUCTURE,FUNCTION AND MAINTENANCE STANDARD
4.1. POWER TRAIN
4.2. OVERALL DRAWING OF POWER TRAIN UNIT
4.3. HYDRAULIC PIPING OF POWER TRAIN
4.4. DAMPER,UNIVERSAL JOINT
4.5. TORQUE CONVERTER,PTO
4.6. SCAVENGING PUMP
4.7. TRANSMISSION CONTROL
4.8. TRANSMISSION
4.9. TRANSMISSION ECMV
4.10. MAIN RELIEF VALVE
4.11. LUBRICATION RELIEF VALVE
4.12. POWER TRAIN PUMP, LUBRICATION PUMP
4.13. HSS SYSTEM
4.14. HYDRAULIC,HSS PUMP
4.15. HSS MOTOR
4.16. HSS OIL COOLER BYPASS VALVE
4.17. STEERING,BRAKE CONTROL
4.18. BEVEL GEAR SHAFT,HSS,BRAKE
4.19. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
4.20. PPC CONTROL PIPING DIAGRAM
4.21. WORK EQUIPMENT CONTROL
4.22. COOLING FAN PUMP
4.23. COOLING FAN MOTOR
4.24. HYDRAULIC TANK
4.25. ACCUMULATOR
4.26. PPC LOCK VALVE
4.27. HYDRAULIC CYLINDER
4.28. PISTON VALVE
4.29. QUICK DROP VALVE
4.30. PPC VALVE
4.31. PCCS LEVER
4.32. CONTROL VALVE
4.33. SELF PRESSURE REDUCING VALVE
4.34. AIR CONDITIONER
4.35. ENGING CONTROL
4.36. ENGING CONTROL SYSTEM
4.37. DECELERATION POTENTIOMETER
4.38. CRI ENGING CONTROL SYSTEM
4.39. MONITOR SYSTEM
4.40. MONITOR PANEL
4.41. SENSORS
4.42. PALM COMMAND CONTROL SYSTEM
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGING
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TESTING AND ADJUSTING
5.3.1. TOOLS FOR TESTING, ADJUSTING,AND TROUBLESHOOTING
5.3.2. MEASURING ENGINE SPEED
5.3.3. MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)
5.3.4. MEASURING EXHAUST TEMPERATURE
5.3.5. MEASURING EXHAUST GAS COLOR
5.3.6. ADJUSTING VALVE CLEARANCE
5.3.7. MEASURING COMPRESSION PRESSURE
5.3.8. MEASURING BLOWBY PRESSURE
5.3.9. MEASURING ENGINE OIL PRESSURE
5.3.10. HANDLING OF FUEL SYSTEM DEVICES
5.3.11. RELEASING RESIDUAL PRESSURE FORM FUEL SYSTEM
5.3.12. MEASURING FUEL PRESSURE
5.3.13. BLEEDING AIR FROM FUEL CIRCUIT
5.3.14. REDUCED CYLINDER MODE OPERATION FOR ENGINE
5.3.15. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.3.16. TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION
5.3.17. ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL
5.3.18. MEASURING POWER TRAIN OIL PRESSURE
5.3.19. ADJUSTING TRANSMISSION SPEED SENSOR
5.3.20. SIMPLE METHOD OF TESTING BRAKE PERFORMANCE
5.3.21. ADJUSTING BRAKE PEDAL
5.3.22. EMERGENCY ESCAPE METHOD WHEN POWER TRAIN HAS TROUBLE
5.3.23. ADJUSTING CLEARANCE OF IDLER
5.3.24. INSPECTING WEAR OF SPROCKET
5.3.25. TESTING AND ADJUSTING TRACK SHOE TENSION
5.3.26. TESTING AND ADJUSTING WORK EQUIPMENT AND HSS OIL PRESSURE
5.3.27. TESTING CONTROL CIRCUIT MAIN PRESSURE
5.3.28. MEASURING PPC VALVE OUTPUT PRESSURE
5.3.29. ADJUSTING PLAY OF WORK EQUIPMENT PPC VALVE
5.3.30. TESTING PARTS WHICH CAUSE HYDRAULIC DRIFT OF BLAND AND RIPPER
5.3.31. MEASURING INTERNAL LEAKAGE OF WORK EQUIPMENT CYLINDER
5.3.32. BLEEDING AIR FROM WORK EQUIPMENT CYLINDER
5.3.33. RELEASING RESIDUAL PRESSURE IN WORK EQUIPMENT CYLINDER
5.3.34. ADJUSTING SAFETY LOCK LEVER
5.3.35. MEASURING FAN MOTOR SPEED
5.3.36. MEASURING FAN PUMP CIRCUIT PRESSURE
5.3.37. BLEEDING AIR FORM FAN PUMP
5.3.38. ADJUSTING BLADE
5.3.39. TESTING AND ADJUSTING OF OPERATORS CAB
5.3.40. SPECIAL FUNCTIONS OF MONITOR PANEL (EMMS)
5.3.41. HANDLING OF HIGHVOLTAGE CIRCUIT OF ENGINE CONTROLLER
5.3.42. ADJUSTMENT METHOD OF REPLACED CONTROLLER
5.3.43. PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM
5.3.44. PM CLINIC SERVICE
5.3.45. UNDERCARRIAGE CHECK SHEET
5.4. TROUBLESHOOTING
5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.4.4. CHECKS BEFORE TROUBLESHOOTING
5.4.5. CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
5.4.6. TYPES AND LOCATIONS OF CONNECTORS
5.4.7. CONNECTOR ARRANGEMENT DRAWING
5.4.8. CIRCUIT DRAWING FOR ENGINE CONTROLLER SYSTEM (E CIRCUIT)
5.4.9. CIRCUIT DRAWING FOR STEERING AND TRANSMISSION CONTROLLER SYSTEM (STTM CIRCUIT)
5.4.10. CIRCUIT DRAWING FOR MONITOR PANEL SYSTEM (M CIRCUIT)
5.4.11. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
5.4.12. TBRANCH BOX AND TBRANCH TABLE
5.4.13. TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED(ERROR CODE)
5.4.14. TROUBLESHOOTING OF ELECTRICAL SYSTEM (EMODE)
5.4.15. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
5.4.16. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. HOW TO READ THIS MANUAL
6.2. PRECAUTIONS WHEN PERFORMING OPERATION
6.3. SPECIAL TOOL LIST
6.4. SKETCH OF SPECIAL TOOL
6.5. FUEL SUPPLY PUMP
6.6. ENGINE FRONT SEAL
6.6.1. SPECIAL TOOLS
6.6.2. REMOVAL
6.6.3. INSTALLATION
6.7. ENGINE REAR SEAL
6.7.1. SPECIAL TOOLS
6.7.2. REMOVAL AND INSTALLATION
6.8. ENGINE CYLINDER HEAD
6.9. POWER TRAIN UNIT
6.9.1. REMOVAL
6.9.2. INSTALLATION
6.9.3. DISCONNECTION
6.9.4. CONNECTION
6.10. TORQFLOW TRANSMISSION
6.11. TORQUE CONVERTER
6.11.1. DISASSEMBLY
6.11.2. ASSEMBLY
6.12. SCAVENGING PUMP
6.12.1. REMOVAL AND INSTALLATION
6.13. HSS AND WORK EQUIPMENT PUMP
6.13.1. REMOVAL
6.13.2. INSTALLATION
6.14. FAN PUMP
6.14.1. REMOVAL AND INSTALLATION
6.15. POWER TRAIN AND LUBRICATING OIL PUMP
6.15.1. REMOVAL AND INSTALLATION
6.16. HSS MOTOR
6.16.1. REMOVAL AND INSTALLATION
6.16.2. REMOVAL AND INSTALLATION
6.16.3. REMOVAL AND INSTALLATION
6.16.4. SPECIAL TOOLS
6.16.5. DISASSEMBLY
6.16.6. ASSEMBLY
6.17. CARRIER ROLLER
6.17.1. REMOVAL AND INSTALLATION
6.17.2. SPECIAL TOOLS
6.17.3. DISASSEMBLY
6.17.4. ASSEMBLY
6.18. TRACK SHOE
6.18.1. CHECK BEFORE EXPANDING TRACK SHOE ASSEMBLY
6.18.2. EXPANSION TRACK SHOE ASSEMBLY (ORDINARY)
6.18.3. EXPANSION TRACK SHOE ASSEMBLY (WHEN TRACK FRAME HAS INTERNAL TROUBLE)
6.18.4. INSTALLATION
6.18.5. SPECIAL TOOLS
6.18.6. WHOLE DISASSEMBLY
6.18.7. WHOLE ASSEMBLY
6.18.8. DIMENSIONS TABLE OF FITTING JIG OF LINK PRESS
6.18.9. DISASSEMBLY OF 1 LINK IN THE FIELD
6.18.10. DISASSEMBLY AND ASSEMBLY OF MASTER LINK
6.19. PIVOT SHAFT
6.19.1. REMOVAL AND INSTALLATION
6.20. EQUALIZER BAR
6.20.1. REMOVAL
6.20.2. INSTALLATION
6.20.3. DISASSEMBLY AND ASSEMBLY
6.21. WORK EQUIPMENT CONTROL VALVE
6.21.1. REMOVAL
6.21.2. INSTALLATION
6.21.3. ASSEMBLY
6.22. HYDRAULIC CYLINDER
6.22.1. REMOVAL AND INSTALLATION
6.23. OPERATORS CAB
6.23.1. REMOVAL
6.23.2. INSTALLATION
6.24. REMOVAL AND INSTALLATION OF OPERATORS CAB GLASS (STUCK GLASS)
6.25. ENGINE CONTROLLER
6.25.1. REMOVAL AND INSTALLATION
6.26. STEERING AND TRANSMISSION CONTROLLER
6.26.1. REMOVAL AND INSTALLATION
6.27. ENGINE HOOD
6.27.1. REMOVAL AND INSTALLATION
6.28. FAN DRIVE
6.28.1. REMOVAL
6.28.2. INSTALLATION
6.29. FAN MOTOR
6.29.1. REMOVAL AND INSTALLATION
7. OTHERS
7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
7.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (1/3)
7.3. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (2/3)
7.4. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (3/3)
7.5. ELECTRICAL CIRCUIT DIAGRAM (1/6)
7.6. ELECTRICAL CIRCUIT DIAGRAM (2/6)
7.7. ELECTRICAL CIRCUIT DIAGRAM (3/6)
7.8. ELECTRICAL CIRCUIT DIAGRAM (4/6)
7.9. ELECTRICAL CIRCUIT DIAGRAM (5/6)
7.10. ELECTRICAL CIRCUIT DIAGRAM (6/6)
7.11. CAB ELECTRICAL CIRCUIT DIAGRAM

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