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Home / Komatsu / Komatsu Shop Manual PDF
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 1
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 2
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 3
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 4
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 5
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 2
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 3
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 4
komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 5

Komatsu FD200-7, FD250-7 Forklift Truck Shop Manual SEN06609-02

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEN06609-02
  • Format: PDF
  • Size: 33.3MB
  • Number of Pages: 338
Category: Komatsu Shop Manual PDF
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  • Model List:

    • FD200-7 Forklift Truck
    • FD250-7 Forklift Truck
  • 1. Cover
  • 2. Outline
  • 2.1. Specifications
  • 2.2. Safety items for maintenances
  • 2.3. Standard tightening torque table
  • 2.4. How to use Loctite
  • 3. Testing and adjusting
  • 3.1. Service data
  • 3.2. Replace fuel filter
  • 3.3. TORQFLOW transmission case
  • 3.4. Drive axle and brake
  • 3.5. Adjust accelerator pedal
  • 3.6. Adjust parking brake
  • 3.7. Measure lift and tilt cylinder drift (Lift truck with fork specification)
  • 3.8. Lubrication points
  • 3.9. Cooling system
  • 3.10. Check and replace alternator belt
  • 3.11. Check and replace autotensioner
  • 3.12. Hydraulic tank
  • 3.13. Adjust mast
  • 3.14. Air bleeding procedure
  • 3.15. Specified fuels and lubricants
  • 3.16. Lamp display of KOMTRAX terminal
  • 3.17. Brake accumulator
  • 3.18. Work equipment accumulator
  • 4. Removal and installation
  • 4.1. Weight table
  • 4.2. Remove and install units
  • 4.3. Engine
  • 4.4. Torque converter and transmission
  • 4.5. Mast
  • 4.6. Lift cylinder
  • 4.7. Removal and installation of KOMTRAX terminal
  • 4.8. Battery
  • 4.9. Wheel
  • 5. Disassembly and assembly
  • 5.1. Torque converter
  • 5.2. TORQFLOW transmission
  • 5.3. Transmission control valve
  • 5.4. Drive axle and brake
  • 5.5. Work equipment control valve
  • 5.6. Mast
  • 5.7. Lift cylinder
  • 5.8. Tilt cylinder
  • 5.9. Power steering cylinder
  • 5.10. Side shift cylinder
  • 5.11. Disassemble lift cylinder and tilt cylinder
  • 6. Maintenance standard
  • 6.1. Torque converter
  • 6.2. TORQFLOW transmission
  • 6.3. Transmission control valve
  • 6.4. Differential
  • 6.5. Disc brake
  • 6.6. Steering axle
  • 6.7. Power steering cylinder
  • 6.8. Brake valve
  • 6.9. Work equipment control valve
  • 6.10. Lift cylinder
  • 6.11. Tilt cylinder
  • 6.12. Mast, fork carriage, and fork
  • 7. Structure and function
  • 7.1. Torque converter
  • 7.2. TORQFLOW transmission
  • 7.3. Automatic transmission
  • 7.4. Drive axle and brake
  • 7.5. Steering system
  • 7.6. Steering axle
  • 7.7. Work equipment
  • 7.8. Meter panel
  • 7.9. Electric circuit diagram(1/2)
  • 7.10. Electric circuit diagram (2/2)
  • 7.11. Hydraulic circuit diagram
  • 8. Yearly inspection criteria
  • 9. Troubleshooting
  • 9.1. Check functions of troubleshooting tools and failure codes
  • 9.2. Failure codes table
  • 9.3. Electricalsystem failure code record display function (only for interlock controller system)
  • 9.4. Troubleshooting by failure code (only for interlock controller system)
  • 9.4.1. Failure code /AA10NX Air Filter Clogging
  • 9.4.2. Failure code /AB00MA Alternator Malfunction
  • 9.4.3. Failure code /BBAZG Engine Oil Low Oil Pressure, Speed Derated
  • 9.4.4. Failure code /BBCZK Coolant Low Level
  • 9.4.5. Failure Code /BCENS Torque Converter Oil Overheat
  • 9.4.6. Failure code 12/DDK6KA FNR Lever Open circuit
  • 9.4.7. Failure code 12/DDK6KY FNR Lever Hot Short Circuit
  • 9.4.8. Failure code 15/7REXKA Seat Switch Open Circuit
  • 9.4.9. Failure code 15/7REXKY Seat Switch Hot Short Circuit
  • 9.4.10. Failure code 27/AB00KY Alternator R Signal Circuit Hot Short Circuit
  • 9.4.11. Failure code 27/AB00KZ Alternator R Signal Circuit Open Circuit or Grounding Fault
  • 9.4.12. Failure code 35/D110KB Battery Relay Grounding Fault
  • 9.4.13. Failure code 37/DW9NLK Unload Solenoid Feedback Signal Inconsistency
  • 9.4.14. Failure code 39/D140KB Starting Motor Relay Grounding Fault
  • 9.4.15. Failure code 39/D140KY Starting Motor Relay Hot Short Circuit
  • 9.4.16. Failure code 47/D161KA Backup Alarm Buzzer Backup Lamp Open Circuit
  • 9.4.17. Failure code 47/D161KB Backup Alarm Buzzer Backup Lamp Relay Grounding Fault
  • 9.4.18. Failure code 47/D161KY Backup Alarm Buzzer Backup Lamp Relay Hot Short Circuit
  • 9.4.19. Failure code 48/DV00KB Alarm Buzzer Grounding Fault
  • 9.4.20. Failure code 48/DV00KY Alarm Buzzer Hot Short Circuit
  • 9.4.21. Failure code 52/DBM0KK Interlock Controller Power Supply Voltage Drop
  • 9.4.22. Failure code 53/DBM2KK Interlock Controller Load Power Supply Voltage Drop
  • 9.4.23. Failure code 54/7REHKA Accessory Input Circuit 2 (KEY_ACC_SIGNAL) Open Circuit
  • 9.4.24. Failure code 56/7REAKA Accessory Input Circuit 1 (KEY_SIGNAL) Open Circuit
  • 9.4.25. Failure code 62/DB2RKR CAN Communication (Between Interlock Controller and Engine Controller) Communication Error (Target Component System Error)
  • 9.4.26. Failure code 63/DBM000 Interlock Controller Memory Error
  • 9.4.27. Failure code 63/DBM0KT Interlock Controller Memory Error
  • 9.4.28. Failure code 64/DW9KKA Forward Solenoid Valve Open Circuit
  • 9.4.29. Failure code 64/DW9KKB Forward Solenoid Valve Grounding Fault
  • 9.4.30. Failure code 64/DW9KKY Forward Solenoid Valve Hot Short Circuit
  • 9.4.31. Failure code 65/DW9LKA Reverse Solenoid Valve Open Circuit
  • 9.4.32. Failure code 65/DW9LKBReverse Solenoid Valve Grounding Fault
  • 9.4.33. Failure code 65/DW9LKY Reverse Solenoid Valve Hot Short Circuit
  • 9.4.34. Failure code 66/DH20KA Torque Converter Oil Temperature Sensor Open Circuit
  • 9.4.35. Failure code 66/DH20KB Torque Converter Oil Temperature Sensor Grounding Fault
  • 9.4.36. Failure code 67/DBM1KA Interlock Controller Select Line Open Circuit
  • 9.4.37. Failure code 67/DBM1KB Interlock Controller Select Line Grounding Fault
  • 9.4.38. Failure code 68/D1G1KA Unload Solenoid Relay Open Circuit
  • 9.4.39. Failure code 68/D1G1KB Unload Solenoid Relay Grounding Fault
  • 9.4.40. Failure code 68/D1G1KY Unload Solenoid Relay Hot Short Circuit
  • 10. Index
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