Komatsu GD535-5 Motor Grader Shop Manual KEBM665002

Komatsu GD535-5 Motor Grader Shop Manual KEBM665002 - Image 2

Komatsu GD535-5 Motor Grader Shop Manual KEBM665002 - Image 3

Komatsu GD535-5 Motor Grader Shop Manual KEBM665002 - Image 4

Komatsu GD535-5 Motor Grader Shop Manual KEBM665002 - Image 5

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Komatsu GD535-5 Motor Grader Shop Manual KEBM665002

$40.00

Type Of Manual: Shop Manual
Manual ID: KEBM665002
Format: PDF
Size: 96.8MB
Number of Pages: 1550

Category: Komatsu Shop Manual PDF

Model List:
- GD535-5 Motor Grader

1. Notice of revision
2. Index and foreword
2.1. Index and foreword
2.1.1. Table of contents
2.1.2. Acronyms
2.1.3. Foreword and general information
3. Specification
3.1. Specification
3.1.1. Contents
3.1.2. Acronyms
3.1.3. Specifications
4. Structure and function
4.1. Structure and function
4.1.1. Contents
4.1.2. Acronyms
4.1.3. Engine and cooling system
4.1.4. Power train system
4.1.5. Steering system
4.1.6. Brake system
4.1.7. Undercarriage and frame
4.1.8. Hydraulic system
4.1.9. Work equipment system
4.1.10. Cab and its attachments
4.1.11. Electrical system
5. Standard value table
5.1. Standard value table
5.1.1. Contents
5.1.2. Acronyms
5.1.3. Standard value table
6. Testing and adjusting
6.1. Testing and adjusting
6.1.1. Contents
6.1.2. Acronyms
6.1.3. Tools for testing, adjusting, and troubleshooting
6.1.4. Engine and cooling system
6.1.5. Power train
6.1.6. Steering system
6.1.7. Brake system
6.1.8. Hydraulic system
6.1.9. Work equipment
6.1.10. Electrical system
6.1.11. Pm Clinic
7. Troubleshooting
7.1. Troubleshooting
7.1.1. Contents
7.1.2. Acronyms
7.1.3. Information related to troubleshooting
7.1.4. Troubleshooting by failure code (display of code)
7.1.5. Troubleshooting of electrical system (Emode)
7.1.6. Troubleshooting of hydraulic and mechanical system (Hmode)
7.1.7. Troubleshooting of engine (Smode)
8. Disassembly and assembly
8.1. Contents
8.2. Acronyms
8.3. Related information on disassembly and assembly
8.3.1. How to read this manual
8.3.2. Coating materials list
8.3.3. Special tool list
8.3.4. Sketches of special tools
8.4. Engine and cooling system
8.4.1. Removal and installation of supply pump assembly
8.4.2. Removal and installation of injector assembly
8.4.3. Removal and installation of cylinder head assembly
8.4.4. Removal and installation of air conditioner compressor belt
8.4.5. Removal and installation of alternator belt
8.4.6. Removal and installation of engine front oil seal
8.4.7. Removal and installation of engine rear oil seal
8.4.8. Removal and installation of cooling fan pump assembly
8.4.9. Removal and installation of cooling fan and fan motor assembly
8.4.10. Removal and installation of radiator assembly
8.4.11. Removal and installation of aftercooler assembly
8.4.12. Removal and installation of power train oil cooler assembly
8.4.13. Removal and installation of fuel tank assembly
8.4.14. Removal and installation of engine hood assembly
8.4.15. Removal and installation of air conditioner compressor assembly
8.5. Power train
8.5.1. Removal and installation of engine, transmission, and torque converter assembly
8.5.2. Disconnection and connection of engine, transmission, and torque converter assembly
8.5.3. Disassembly and assembly of torque converter assembly
8.5.4. Disassembly and assembly of transmission assembly
8.5.5. Removal and installation of tandem drive and final drive assembly
8.5.6. Disassembly and assembly of tandem drive assembly
8.5.7. Disassembly and assembly of differential assembly
8.5.8. Disassembly and assembly of final drive assembly
8.6. Steering system
8.6.1. Removal and installation of Orbitrol valve assembly
8.7. Brake system
8.7.1. Disassembly and assembly of wheel brake assembly
8.8. Undercarriage and frame
8.8.1. Removal and installation of center hinge pin
8.9. Hydraulic system
8.9.1. Removal and installation of hydraulic tank, battery, and frame assembly
8.9.2. Removal and installation of hydraulic tank assembly
8.9.3. Removal and installation of control valve assembly
8.9.4. Disassembly and assembly of hydraulic cylinder assembly
8.10. Work equipment
8.10.1. Removal and installation of blade assembly
8.10.2. Removal and installation of circle drawbar assembly
8.10.3. Removal and installation of circle rotation gear assembly
8.10.4. Disassembly and assembly of circle rotation gear assembly
8.11. Cab and its attachments
8.11.1. Removal and installation of operators cab assembly
8.11.2. Removal and installation of operator cab glass (adhered glass)
8.11.3. Removal and installation of floor frame assembly
8.11.4. Removal and installation of operators cab and floor frame assembly
8.11.5. Removal and installation of air conditioner unit assembly
8.11.6. Removal and installation operators seat
8.11.7. Removal and installation seat belt
8.12. Electrical system
8.12.1. Removal and installation of engine controller assembly
8.12.2. Removal and installation of machine monitor assembly
8.12.3. Removal and installation of transmission controller assembly
8.12.4. Removal and installation of rearview camera
8.12.5. Removal and installation of KOMTRAX terminal assembly
8.13. Disassembly and assembly
9. Maintenance standard
9.1. Maintenance standard
9.1.1. Contents
9.1.2. Acronyms
9.1.3. Engine and cooling system
9.1.4. Power train system
9.1.5. Steering system
9.1.6. Brake system
9.1.7. Undercarriage and frame
9.1.8. Hydraulic system
9.1.9. Work equipment
10. Appendix
10.1. Appendix
10.1.1. Contents
10.1.2. Acronyms
10.1.3. Air conditioner system
10.1.4. Component parts of air conditioner system
10.1.5. Testing air leakage (duct)
10.1.6. Check temperature control function
10.1.7. Testing fresh/recirc air changeover
10.1.8. Test evaporator temperature sensor
10.1.9. Test relays
10.1.10. Check blower AMP
10.1.11. Connection of service tool
11. Diagrams and drawings
11.1. Contents
11.2. Acronyms
11.3. Hydraulic diagrams and drawings
11.3.1. Symbols used in hydraulic circuit diagrams
11.4. Hydraulic circuit diagram
11.4.1. Hydraulic circuit diagram (1/2)
11.4.2. Hydraulic circuit diagram (2/2)
11.5. Power train hydraulic circuit diagram
11.5.1. Power train hydraulic circuit diagram
11.6. Electrical diagrams and drawings
11.6.1. Symbols used in electric circuit diagrams
11.6.2. Chassis electric circuit diagram
11.6.3. Floor electric circuit diagram
11.7. Chassis electric circuit diagram
11.7.1. Chassis electric circuit diagram (1/5)
11.7.2. Chassis electric circuit diagram (2/5)
11.7.3. Chassis electric circuit diagram (3/5)
11.7.4. Chassis electric circuit diagram (4/5)
11.7.5. Chassis electric circuit diagram (5/5)
11.7.6. Floor electric circuit diagram (1/7)
11.7.7. Floor electric circuit diagram (2/7)
11.7.8. Floor electric circuit diagram (3/7)
11.7.9. Floor electric circuit diagram (4/7)
11.7.10. Floor electric circuit diagram (5/7)
11.7.11. Floor electric circuit diagram (6/7)
11.7.12. Floor electric circuit diagram (7/7)

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