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Komatsu GD655A-3C Motor Grader Operation and Maintenance Manual SEAM037902T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM037902T
Format: PDF
Size: 5.9MB
Number of Pages: 241

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- GD655A-3C Motor Grader

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTENDED USE
2.3.1. DIRECTIONS OF MACHINE
2.4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
2.4.1. MACHINE SERIAL NO.PLATE POSITION
2.4.2. ENGINE SERIAL NO.PLATE POSITION
2.4.3. SERVICE METER POSITION
2.4.4. TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY INFORMATION
4.2. SAFETY LABELS
4.2.1. POSITION FOR ATTACHING SAFETY LABELS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. DO NOT GET CAUGHT IN ARTICULATED PORTION
4.3.12. PREVENTION OF BURNS
4.3.13. FIRE PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. WINDOW WASHER LIQUID
4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.17. PRECAUTIONS FOR ATTACHMENTS
4.3.18. UNAUTHORIZED MODIFICATION
4.3.19. SAFETY AT WORKSITE
4.3.20. WORKING ON LOOSE GROUND
4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.22. ENSURE GOOD VISIBILITY
4.3.23. VENTILATION FOR ENCLOSED AREAS
4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.25. EMERGENCY ESCAPE FROM OPERATORS CAB
4.3.26. ASBESTOS DUST HAZARD PREVENTION
4.4. PRECAUTIONS DURING OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE,ADJUST
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE STARTING OPERATION
4.4.2.2. PRECAUTIONS BEFORE MOVING OFF
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. PRECAUTIONS WHEN TRAVELING ON SLOPES
4.4.2.5. PRECAUTIONS WHEN OPERATIONS ON SLOPES
4.4.2.6. PROHIBITED OPERATIONS
4.4.2.7. PRECAUTIONS WHEN OPERATING
4.4.2.8. OPERATE CAREFULLY ON SNOW
4.4.2.9. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLES
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENENCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. ACCUMULATOR
4.5.8. PERSONNEL
4.5.9. ATTACHMENTS
4.5.10. WORK UNDER THE MACHINE
4.5.11. NOISE
4.5.12. PRECAUTIONS WHEN USIN HAMMER
4.5.13. REPAIR WELDING
4.5.14. REMOVING BATTERY TERMINAL
4.5.15. PROHIBITED TO DISASSEMBLE BANK CONTROL LOCK PIN
4.5.16. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIALS
4.5.19. MAINTENANCE OF AIR CONDITIONER
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
4.6. PRECAUTIONS WITH TIRES
4.6.1. HANDLING TIRES
4.6.2. PRECAUTIONS WHEN STORING TIRE
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. METERS AND LAMPS
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS,PEDALS
5.2.4. DUST INDICATOR
5.2.5. ARTICULATE LOCK PIN
5.2.6. FUSE BOX
5.2.7. CAR STEREO
5.2.8. AIR CONDITIONER
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS,CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. TRAVELING POSTURE FOR MACHINE
5.3.7. MOVING MACHINE OFF (FORWARD,REVERSE,SHIFTING GEAR),STOPPING
5.3.8. TURNING MACHINE
5.3.9. OPERATING WORK EQUIPMENT
5.3.10. WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
5.3.11. PRECAUTIONS WHEN OPERATION
5.3.12. ADJUSTING WORK EQUIPMENT POSTURE
5.3.13. PARKING MACHINE
5.3.14. CHECKS AFTER COMPLETION OF OPERATION
5.3.15. LOCKING
5.3.16. HANDLING THE TIRES
5.4. TRANSPORTATION
5.4.1. LOADING, UNLOADING WORK
5.4.2. PRECAUTIONS FOR LOADING
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. CAUTIONS AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. WHEN LEANING PIPING IS DAMAGED
5.7.3. TOWING THE MACHINE
5.7.4. IF BATTERY IS DISCHARGED
5.7.5. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
6.6.1. CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.2. CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.3. DRAIN WATER,SEDIMENT FROM WATER SEPARATOR
6.8.2.4. CHECK ELECTRICAL INTAKE AIR HEATER
6.8.2.5. REPLACE THE CUTTING EDGES,REVERSE AND REPLACE END BIT
6.8.2.6. CHECK INCHING PEDAL
6.8.2.7. CLEAN AIR CONDITIONER AIR FILTER
6.8.2.8. CHECK REFRIGERANT (GAS) LEVEL
6.8.2.9. CHECK TENSION OF AIR CONDITIONER COMPRESSOR BELT
6.8.2.10. SELECTION AND INSPECTION OF TIRES
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 50 HOURS SERVICE
6.8.4.1. LUBRICATING
6.8.5. EVERY 250 HOURS SERVICE
6.8.5.1. LUBRICATING
6.8.5.2. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.5.3. CHECK OIL LEVEL IN TRANSMISSION CASE, ADD OIL
6.8.5.4. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.5.5. CHECK OIL LEVEL IN TANDEM DRIVE CASE, ADD OIL
6.8.5.6. CHECK OIL LEVEL IN CIRCLE REVERSE GEAR CASE,ADD OIL
6.8.5.7. CHECK OIL LEVEL IN HYDRAULIC TANK,ADD OIL
6.8.5.8. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.5.9. CHECK BALL JOINT CLEARANCE,ADJUST
6.8.5.10. CHECK AND TIGHTEN WHEEL HUB NUT AND HUB BOLT
6.8.5.11. CHECKING WHEEL RIM,LOCK RING AND SIDE RING FOR CORROSION AND WEAR
6.8.5.12. CHECK FAN BELT TENSION,ADJUST
6.8.6. EVERY 500 HOURS SERVICE
6.8.6.1. REPLACE FUEL FILTER/WATER SEPARATOR CARTRIDGE
6.8.6.2. CLEAN,CHECK RADIATOR FINS
6.8.6.3. CHECK CIRCLE GUIDE CLEARANCE,ADJUST
6.8.7. EVERY 1000 HOURS SERVICE
6.8.7.1. GREASE DRIVE SHAFT
6.8.7.2. REPLACE TRANSMISSION OIL FILTER CARTRIDGE
6.8.7.3. CHANGE OIL IN TRANSMISSION CASE,CLEAN STRAINER
6.8.7.4. CHANGE OIL IN FINAL DRIVE CASE
6.8.7.5. REPLACE HYDRAULIC TANK FILTER ELEMENT
6.8.7.6. CHECK LOOSENESS,PLAY OF BALL JOINT AT FRONT OF DRAWBAR
6.8.7.7. CHECK TOEIN,ADJUST
6.8.7.8. REPLACE CORROSION RESISTOR CARTRIDGE
6.8.7.9. CHECK FRONT WHEEL BEARING PLAY,ADJUST
6.8.8. EVERY 2000 HOURS SERVICE
6.8.8.1. CHANGE OIL IN HYDRAULIC TANK
6.8.8.2. CHANGE OIL IN CIRCLE REVERSE GEAR CASE
6.8.8.3. CHANGE OIL IN TANDEM DRIVE CASE
6.8.8.4. CHECK DISC BRAKE
6.8.8.5. CHECK ALTERNATOR,STARTING MOTOR
6.8.8.6. CHECK ENGINE VALVE CLEARANCE,ADJUST
6.8.8.7. CHECK VIBRATION DAMPER
6.8.8.8. CLEAN,CHECK TURBOCHARGER
6.8.8.9. CHECK ACCUMULATOR GAS PRESSURE
6.8.8.10. CHANGE GREASE IN FRONT WHEEL BEARING
6.8.9. EVERY 4000 HOURS SERVICE
6.8.9.1. CHECK WATER PUMP
6.8.9.2. CHECK AND ADJUST AIR COMPRESSOR
6.8.9.3. CHECK FAN PULLEY
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS,OPTIONS
8.1. HANDLING BLADE ACCUMULATOR
8.1.1. FEATURES OF BLADE ACCUMULATOR
8.1.2. METHOD OF OPERATING BLADE ACCUMULATOR
9. INDEX

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