Komatsu GD705A-4 Motor Grader Shop Manual SEBM022104

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Komatsu GD705A-4 Motor Grader Shop Manual SEBM022104

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM022104
Format: PDF
Size: 21.1MB
Number of Pages: 429

Category: Komatsu Shop Manual PDF

Model List:
- GD705A-4 Motor Grader

0.0.1. GENERAL PRECAUTIONS
0.0.2. PRECAUTIONS FOR WORK
0.0.3. PRECAUTIONS DURING WORK
1. FOREWARD
1.1. GENERAL
1.2. HOW TO READ THE SHOP MANUAL
1.2.1. VOLUMES
1.2.2. DISTRIBUTION AND UPDATING
1.2.3. FILING METHOD
1.2.4. REVISED EDITION MARK
1.2.5. REVISIONS
1.2.6. SYMBOLS
1.3. HOISTING INSTRUCTIONS
1.3.1. HOISTING
1.3.2. WIRE ROPES
1.4. METHOD OF DISASSEMBLING, CONNECTING PUSHPULL TYPE COUPLER
1.5. COATING MATERIALS
1.6. STANDARD TIGHTENING TORQUE
1.6.1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
1.6.2. TIGHTENING TORQUE OF HOSE NUTS
1.6.3. TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
1.6.4. TIGHTENING TORQUE FOR FLARED NUTS
1.6.5. TIGHTENING TORQUE FOR 102 ENGINE SERIES (BOLTS AND NUTS)
1.6.6. TIGHTENING TORQUE FOR 102 ENGINE SERIES (EYE JOINTS)
1.6.7. TIGHTENED TORQUE FOR 102 ENGINE SERIES (TAPERED SCREWS)
1.7. ELECTRIC WIRE CODE
1.7.1. CLASSIFICATION BY THICKNESS
1.7.2. CLASSIFICATION BY COLOR AND CODE
1.8. CONVERSION TABLES
1.8.1. METHOD OF USING THE CONVERSION TABLE
1.9. UNITS
2. GENERAL
2.1. GENERAL ASSEMBLY DRAWING
2.2. SPECIFICATIONS
2.3. WEIGHT TABLE
2.4. LIST OF LUBRICANT AND WATER
3. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
3.1. ENGINE MOUNTING
3.2. RADIATOR
3.3. FUEL TANK PIPING
3.4. ACCELERATOR CONTROL
3.5. POWER TRAIN
3.6. DAMPER
3.7. PTO (POWER TAKE OFF)
3.8. HYDROSHIFT TRANSMISSION
3.9. HYDROSHIFT TRANSMISSION CONTROL VALVE
3.10. HYDROSHIFT TRANSMISSION PIPING
3.11. LUBRICATION RELIEF VALVE
3.12. TRANSMISSION PUMP
3.13. TRANSMISSION CONTROL
3.14. DRIVE SHAFT
3.15. FINAL DRIVE
3.16. TANDEM DRIVE
3.17. STEERING PIPING
3.18. STEERING WHEEL
3.19. STEERING VALVE (ORBIT ROLL TYPE)
3.20. STEERING SYSTEM
3.21. STEERING PUMP
3.22. STEERING CYLINDER
3.23. FRONT AXLE
3.24. WHEEL
3.25. BRAKE PIPING
3.26. DISC BRAKE SYSTEM
3.27. PRESSURE SWITCH
3.28. AUTOMATIC DRAIN VALVE
3.29. AIR DRIER
3.30. AIR COMPRESSOR
3.31. PARKING BRAKE
3.32. PARKING BRAKE CONTROL
3.33. HYDRAULIC PIPING
3.34. MAIN CONTROL VALVE
3.35. PILOT CHECK VALVE
3.36. DDV (DUAL DEMAND VALVE)
3.37. FLOW DIVIDER VALVE
3.38. HYDRAULIC PUMP
3.39. CIRCLE ROTATION MOTOR
3.40. HYDRAULIC CYLINDER
3.41. WORK EQUIPMENT CONTROL
3.42. WORK EQUIPMENT
4. TESTING AND ADJUSTING
4.1. STANDARD VALUE TABLE FOR ENGINE
4.2. STANDARD VALUE TABLE FOR CHASSIS
4.3. TESTING AND ADJUSTING
4.3.1. TESTING AND ADJUSTING TOOL LIST (FOR ENGINE)
4.3.2. TESTING AND ADJUSTING VALVE CLEARANCE
4.3.3. MEASURING COMPRESSION PRESSURE
4.3.4. MEASURING BLOWBY
4.3.5. TESTING AND ADJUSTING FAN BELT TENSION
4.3.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
4.3.7. INCHING PEDAL STROKE AND OPERTING FORCE
4.3.8. HYDROSHIFT TRANSMISSION
4.3.9. TRANSMISSION CONTROL LEVER STROKE AND OPERATING FORCE
4.3.10. ADJUSTING F/R CONTROL CABLE
4.3.11. ADJUSTING TRANSMISSION CONTROL LINKAGE
4.3.12. STEERING WHEEL
4.3.13. CHECKING TIRE PLAY
4.3.14. CHECKING TIRE AIR PRESSURE
4.3.15. CHECKING TOEIN
4.3.16. CHECKING PARKING BRAKE LEVER STROKE AND OPERATING FORCE
4.3.17. CHECKING WEAR OF BRAKE DISC
4.3.18. CHECKING HYDRAULIC OIL PRESSURE
4.3.19. CHECKING HYDRAULIC OIL TEMPERATURE
4.3.20. WORK EQUIPMENT CONTROL LEVER STROKE AND OPERATING FORCE
4.3.21. HYDRAULIC DRIFT OF BLADE
4.3.22. MEASURING BLADE SINKING AMOUNT
4.4. TROUBLESHOOTING
4.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
4.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
4.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
4.4.4. CHECKS BEFORE TROUBLESHOOTING
4.4.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
4.4.6. CONNECTOR TABLE FOR CONNECTOR PIN NUMBERS
4.4.7. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
4.4.7.1. E1 ENGINE DOES NOT START
4.4.7.2. E2 ELECTRIC SYSTEM DOES NOT WORK
4.4.7.3. E3 SERVICE METER DOES NOT WORK
4.4.7.4. E4 WATER TEMPERATURE GUAGE INDICATES ABNORMALLY HIGH TEMPERATURE
4.4.7.5. E5 WATER TEMPERATURE GUAGE DOES NOT WORK
4.4.7.6. E6 FUEL GUAGE ALWAYS INDICATES FULL
4.4.7.7. E7 FUEL GUAGE DOES NOT WORK
4.4.7.8. E8 ENGINE OIL PRESSURE GUAGE INDICATES ABNORMALLY HIGH PRESSURE
4.4.7.9. E9 ENGINE OIL PRESSURE GUAGE DOES NOT WORK
5. DISASSEMBLY AND ASSEMBLY
5.1. ALTERNATOR ASSEMBLY
5.1.1. REMOVAL AND INSTALLATION
5.2. STARTING MOTOR AND ASSEMBLY
5.2.1. REMOVAL AND INSTALLATION
5.3. OIL COOLER ASSMBLY
5.3.1. REMOVAL AND INSTALLATION
5.4. HYDROSHIFT TRANSMISSION OIL COOLER ASSEMBLY
5.4.1. REMOVAL AND INSTALLATION
5.5. WATER PUMP ASSEMBLY
5.5.1. REMOVAL AND INSTALLATION
5.6. FUEL INJECTION PUMP ASSEMBLY
5.6.1. REMOVAL AND INSTALLATION
5.7. AIR COMPRESSOR ASSEMBLY
5.7.1. REMOVAL AND INSTALLATION
5.8. TURBOCHARGER ASSEMBLY
5.8.1. REMOVAL AND INSTALLATION
5.9. NOZZLE HOLDER ASSEMBLY
5.9.1. REMOVAL AND INSTALLATION
5.10. CYLINDER HEAD ASSEMBLY
5.10.1. REMOVAL
5.10.2. INSTALLATION
5.11. RADIATOR ASSEMBLY
5.11.1. REMOVAL
5.11.2. INSTALLATION
5.12. FUEL TANK ASSEMBLY (INC. HYDRAULIC TANK)
5.12.1. REMOVAL
5.12.2. INSTALLATION
5.13. ENGINE ASSEMBLY (INC. TRANSMISSION)
5.13.1. REMOVAL
5.13.2. INSTALLATION
5.14. HYDROSHIFT TRANSMISSION ASSEMBLY
5.14.1. DISASSEMBLY
5.14.2. ASSEMBLY
5.15. CAGE AND REVERSE CARRIER ASSEMBLY
5.15.1. DISASSEMBLY AND ASSEMBLY
5.16. T SPEED AND 2ND SPEED CARRIER ASSEMBLY
5.16.1. DISASSEMBLY
5.16.2. ASSEMBLY
5.17. HIGH REVOLUTION CLUTCH ASSEMBLY
5.17.1. DISASSEMBLY
5.17.2. ASSEMBLY
5.18. PLANETARY GEAR
5.18.1. DISASSEMBLY AND ASSEMBLY
5.19. HYDROSHIFT TRANSMISSION PUMP ASSEMBLY
5.19.1. REMOVAL AND INSTALLATION
5.20. TANDEM AND FINAL DRIVE ASSEMBLY
5.20.1. REMOVAL
5.20.2. INSTALLATION
5.21. FINAL DRIVE ASSEMBLY
5.21.1. DISASSEMBLY
5.21.2. ASSEMBLY
5.22. BEVEL GEAR ASSEMBLY
5.22.1. DISASSEMBLY
5.22.2. ASSEMBLY
5.23. BEVEL PINION ASSEMBLY
5.23.1. REMOVAL
5.23.2. INSTALLATION
5.23.3. DISASSEMBLY
5.23.4. ASSEMBLY
5.24. SPROCKET ASSEMBLY
5.25. FRONT AXLE ASSEMBLY
5.25.1. REMOVAL
5.25.2. INSTALLATION
5.26. STEERING PUMP ASSEMBLY
5.26.1. REMOVAL AND INSTALLATION
5.27. STEERING CYLINDER ASSEMBLY
5.27.1. REMOVAL AND INSTALLATION
5.28. WHEEL BRAKE ASSEMBLY
5.28.1. DISASSEMBLY
5.28.2. ASSEMBLY
5.29. HYDRAULIC TANK
5.29.1. REMOVAL AND INSTALLATION
5.30. HYDRAULIC PUMP ASSEMBLY
5.30.1. REMOVAL AND INSTALLATION
5.31. HYDRAULIC CONTROL VALVE ASSEMBLY
5.31.1. REMOVAL
5.31.2. INSTALLATION
5.32. BLADE LIFT CYLINDER ASSEMBLY
5.32.1. REMOVAL AND INSTALLATION
5.33. DRAWBAR SHIFT CYLINDER ASSEMBLY
5.33.1. REMOVAL AND INSTALLATION
5.34. BLADE SIDE SHIFT CYLINDER ASSEMBLY
5.34.1. REMOVAL
5.34.2. INSTALLATION
5.35. LEANING CYLINDER ASSEMBLY
5.35.1. REMOVAL AND INSTALLATION
5.36. ARTICULATE CYLINDER ASSEMBLY
5.36.1. REMOVAL AND INSTALLATION
5.37. POWER TILT CYLINDER ASSEMBLY
5.37.1. REMOVAL AND INSTALLATION
5.38. HYDRAULIC CYLINDER ASSEMBLY
5.38.1. DISASSEMBLY
5.38.2. ASSEMBLY
5.39. BLADE ASSEMBLY
5.39.1. REMOVAL AND INSTALLATION
5.40. CIRCLE ROTATION GEAR AND HYDRAULIC MOTOR ASSEMBLY
5.40.1. REMOVAL AND INSTALLATION
5.40.2. DISASSEMBLY
5.40.3. ASSEMBLY
6. OTHERS
6.1. HYDRAULIC CIRCUIT DIAGRAM (STD SPEC.)
6.2. HYDRAULIC CIRCUIT DIAGRAM (DDV SPEC.)
6.3. HYDROSHIFT TRANSMISSION CONTROL CIRCUIT DIAGRAM
6.4. ELECTRICAL CIRCUIT DIAGRAM (1/2)
6.5. ELECTRICAL CIRCUIT DIAGRAM (2/2)
6.6. ELECTRICAL CIRCUIT DIAGRAM FOR AIR CONDITIONER
6.7. ELECTRICAL CIRCUIT DIAGRAM FOR CAB

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