komatsu hd1500 5 dump truck shop manual cebm010701 1

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Komatsu HD1500-5 Dump Truck Shop Manual CEBM010701

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM010701
Format: PDF
Size: 18.2MB
Number of Pages: 1248

Category: Komatsu Shop Manual PDF

Model List:
- HD1500-5 Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SECTION A GENERAL INFORMATION INDEX
4.1. SECTION A2 MAJOR COMPONENTS AND SPECIFICATIONS
4.1.1. SPECIFICATIONS
4.2. SECTION A3 SAFETY AND OPERATING INSTRUCTIONS INDEX
4.2.1. SAFETY
4.2.2. PRECAUTIONS DURING OPERATION
4.2.3. PRECAUTIONS FOR MAINTENANCE
4.2.4. WHEN REPAIRS ARE NECESSARY
4.2.5. ADDITIONAL JOB SITE RULES
4.2.6. OPERATING INSTRUCTIONS
4.3. SECTION A4 WARNINGS AND CAUTIONS
4.4. SECTION A5 STANDARD TABLES
4.5. SECTION A7 STORAGE PROCEDURES INDEX
4.5.1. STORAGE AND IDLE MACHINE PREPARATION
5. SECTION B STRUCTURES INDEX
5.1. SECTION B2 STRUCTURAL COMPONENTS INDEX
5.1.1. STRUCTURAL COMPONENTS
5.2. SECTION B3 DUMP BODY INDEX
5.2.1. DUMP BODY
5.3. SECTION B4 FUEL TANK INDEX
6. SECTION C ENGINE INDEX
6.1. SECTION C3 COOLING SYSTEM INDEX
6.1.1. COOLING SYSTEM
6.2. SECTION C4 ENGINE INDEX
6.2.1. ENGINE
6.3. SECTION C5 AIR FILTRATION SYSTEM INDEX
6.3.1. AIR FILTRATION SYSTEM
6.4. SECTION C7 FAN CLUTCH INDEX
6.4.1. FAN CLUTCH
7. SECTION D ELECTRICAL SYSTEM AND POWERTRAIN MANAGEMENT CONTROL SYSTEM INDEX
7.1. SECTION D2 24VDC ELECTRIC SUPPLY SYSTEM INDEX
7.1.1. DC ELECTRIC SUPPLY SYSTEM
7.1.2. ON VEHICLE TROUBLESHOOTING GUIDE
7.1.3. ADVANCED SYSTEM TROUBLESHOOTING
7.1.4. VDC REMOTE MOUNT PRELUB SYSTEM
7.1.5. TROUBLESHOOTING PRELUB CIRCUIT
7.1.6. VDC ELECTRIC START SYSTEM
7.2. SECTION D3 ELECTRICAL SYSTEM COMPONENTS INDEX
7.2.1. ELECTRICAL SYSTEM COMPONENTS
7.2.2. AMP ALTERNATOR TEST AND REBUILD
7.2.3. BF4822 STATOR SERVICE TOOL INSTRUCTIONS
7.3. SECTION D22 POWERTRAIN MANAGEMENT CONTROL SYSTEM INDEX
7.3.1. POWERTRAIN MANAGEMENT CONTROL SYSTEM
7.4. SECTION D23 POWERTRAIN MANAGEMENT CONTROLLER INDEX
7.4.1. POWERTRAIN MANAGEMENT CONTROLLER (PMC)
7.4.2. PMC CONTROLLER TROUBLESHOOTING
7.4.3. PMC FAULT CODE TROUBLESHOOTING
7.4.4. PMC CONTROLLER LOGIC
7.4.5. PMC FAULT CODE LOGIC DESCRIPTION
7.5. SECTION D24 AUTOMATIC TRANSMISSION CONTROLLER INDEX
7.5.1. AUTOMATIC TRANSMISSION CONTROLLER (ATC)
7.5.2. TROUBLESHOOTING ATC
7.5.3. ATC FAULT CODE TROUBLESHOOTING
7.5.4. ATC FAULT CODE LOGIC DESCRIPTION
7.6. SECTION D25 ELECTRONIC DISPLAY PANEL INDEX
7.6.1. ELECTRONIC DISPLAY PANEL
7.6.2. ELECTRONIC DISPLAY PANEL TROUBLESHOOTING
7.7. SECTION D26 RETARD CONTROL AND MONITOR (RCM) INDEX
7.7.1. RETARD CONTROL AND MONITOR (RCM)
7.7.2. GENERAL TROUBLESHOOTING PROCEDURES
7.7.3. RCM FAULT CODE TROUBLESHOOTING
7.8. SECTION D27 AUTOMATIC SUSPENSION SYSTEM INDEX
7.8.1. AUTOMATIC SUSPENSION SYSTEM
7.8.2. SUSPENSION CONTROLLER FAULT CODE LOGIC DESCRIPTION
7.8.3. SUSPENSION CONTROLLER SYSTEM TROUBLESHOOTING
7.9. SECTION D30 MESSAGE FOR OPERATION AND MAINTENANCE (MOM) INDEX
7.9.1. MOM MESSAGE FOR OPERATION AND MAINTENANCE
7.9.2. HARDWARE TROUBLESHOOTING AND MAINTENANCE
7.10. SECTION D31 MOM SCREEN DISPLAYS INDEX
7.10.1. MOM SCREEN DISPLAYS
7.11. SECTION D32 DATA ACQUISITION DEVICE (DAD) INDEX
7.11.1. DAD DATA ACQUISITION DEVICE
7.12. SECTION D33 DAD SCREEN DISPLAYS INDEX
7.12.1. DAD SCREEN DISPLAYS
7.13. SECTION D34 REAL TIME DATA TABLES INDEX
7.13.1. REAL TIME DATA TABLES
7.14. SECTION D35 PAYLOAD METER II INDEX
7.14.1. GENERAL INFORMATION
7.14.2. LIGHTS, SWITCHES AND COMPONENTS
7.14.3. TIPS FOR OPERATION
7.14.4. EXTERNAL DISPLAY LIGHTS
7.14.5. THEORY OF OPERATION
7.14.6. TYPES OF DATA STORED
7.14.7. OPERATOR FUNCTIONS
7.14.8. INITIAL SETUP OF PAYLOAD METER
7.14.9. DISPLAYS AT STARTUP
7.14.10. SETUP AND MAINTENANCE
7.14.11. DOWNLOAD OF INFORMATION
7.14.12. DISPLAY OF FAULT CODES
7.14.13. UP FACTOR PAYLOAD CALCULATION GAIN
7.14.14. PL MODE LOAD CALCULATION TIMING
7.14.15. FINAL GEAR RATIO SELECTION
7.14.16. BATTERY REPLACEMENT PROCEDURE
7.14.17. SUSPENSION PRESSURE SENSOR
7.14.18. INCLINOMETER
7.14.19. PAYLOAD METER BACK PANEL
7.14.20. CONNECTIONS
7.14.21. PAYLOAD METER II REINITIALIZATION PROCEDURE
7.14.22. PAYLOAD CIRCUIT NUMBERS
7.14.23. TROUBLESHOOTING
7.14.24. REALTIME PAYLOAD METER II MONITOR PROGRAM
7.14.25. USING SCOPE
7.14.26. GAIN ADJUSTMENT WORKSHEET
8. SECTION F TRANSMISSION / TORQUE CONVERTER INDEX
8.1. SECTION F2 TORQUE CONVERTER AND TRANSMISSION INDEX
8.1.1. TRANSMISSION
8.2. SECTION F3 TRANSMISSION OIL COOLER AND STRAINERS INDEX
8.2.1. TRANSMISSION OIL COOLER STRAINERS
8.3. SECTION F5 DRIVE SHAFTS INDEX
8.3.1. DRIVE SHAFTS
8.4. SECTION F6 TRANSMISSION ELECTRICAL INDEX
8.4.1. TRANSMISSION ELECTRICAL
9. SECTION G DRIVE AXLE, SPINDLES AND WHEELS INDEX
9.1. SECTION G2 TIRES AND RIMS INDEX
9.1.1. TIRES AND RIMS
9.2. SECTION G3 FRONT WHEEL HUB AND SPINDLE INDEX
9.2.1. FRONT WHEEL HUB AND SPINDLE
9.3. SECTION G4 REAR AXLE ATTACHMENTS INDEX
9.3.1. REAR AXLE ATTACHMENTS
9.4. SECTION G5 REAR AXLE AND FINAL DRIVE ASSEMBLY INDEX
9.4.1. REAR AXLE FINAL DRIVE ASSEMBLY
9.5. SECTION G6 FINAL DRIVE PLANETARIES AND WHEEL HUBS INDEX
9.5.1. FINAL DRIVE PLANETARIES AND WHEEL HUBS
10. SECTION H SUSPENSIONS INDEX
10.1. SECTION H2 FRONT SUSPENSION INDEX
10.1.1. FRONT SUSPENSION
10.2. SECTION H3 REAR SUSPENSION INDEX
10.2.1. REAR SUSPENSION
10.3. SECTION H4 SUSPENSION OILING AND CHARGING INDEX
10.3.1. SUSPENSION OILING AND CHARGING
11. SECTION J BRAKE SYSTEM INDEX
11.1. SECTION J2 BRAKE CIRCUIT INDEX
11.1.1. BRAKE CIRCUIT
11.2. SECTION J3 BRAKE CIRCUIT COMPONENT SERVICE INDEX
11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
11.3. SECTION J4 BRAKE CIRCUIT CHECKOUT INDEX
11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
11.3.3. KOMATSU CHECKOUT PROCEDURE
11.3.4. HYDRAULIC BRAKE SYSTEM DATA SHEET
11.3.5. KOMATSU CHECKOUT PROCEDURE
11.3.6. HYDRAULIC BRAKE SYSTEM DATA SHEET
11.4. SECTION J5 FRONT WET DISC BRAKES INDEX
11.4.1. FRONT WET DISC BRAKES
11.5. SECTION J6 REAR WET DISC BRAKES INDEX
11.5.1. REAR WET DISC BRAKES
11.6. SECTION J7 PARKING BRAKE INDEX
11.6.1. PARKING BRAKE
12. SECTION L HYDRAULIC SYSTEM INDEX
12.1. SECTION L2 HYDRAULIC SYSTEM INDEX
12.1.1. HYDRAULIC SYSTEM
12.2. SECTION L3 HYDRAULIC SYSTEM COMPONENT REPAIR INDEX
12.2.1. HYDRAULIC COMPONENT REPAIR
12.3. SECTION L4 STEERING CIRCUIT INDEX
12.3.1. STEERING CIRCUIT
12.4. SECTION L5 STEERING CONTROL UNIT INDEX
12.4.1. STEERING CONTROL UNIT
12.5. SECTION L6 STEERING CIRCUIT COMPONENT REPAIR INDEX
12.5.1. STEERING CIRCUIT COMPONENT REPAIR
12.5.2. TROUBLESHOOTING CHART
12.6. SECTION L7 HOIST CIRCUIT INDEX
12.6.1. HOIST CIRCUIT
12.7. SECTION L8 HOIST CIRCUIT COMPONENT REPAIR INDEX
12.7.1. HOIST CIRCUIT COMPONENT REPAIR
12.8. SECTION L9 HYDRAULIC SYSTEM FILTERS INDEX
12.8.1. HYDRAULIC SYSTEM FILTERS
12.9. SECTION L10 HYDRAULIC CHECKOUT PROCEDURE INDEX
12.9.1. HYDRAULIC CHECKOUT PROCEDURE
13. SECTION M OPTIONS AND SPECIAL TOOLS INDEX
13.1. SPECIAL TOOLS
14. SECTION N OPERATOR CAB INDEX
14.1. SECTION N2 OPERATOR CAB INDEX
14.2. SECTION N3 CAB COMPONENTS INDEX
14.2.1. CAB COMPONENTS
14.3. SECTION N4 OPERATOR COMFORT INDEX
14.3.1. OPERATOR COMFORT
14.3.2. AIR CONDITIONING SYSTEM
14.3.3. TROUBLESHOOTING
14.3.4. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
14.3.5. PREVENTATIVE MAINTENANCE SCHEDULE FOR AC SYSTEM
14.4. SECTION N5 OPERATOR CAB AND CONTROLS INDEX
14.4.1. OPERATOR CAB AND CONTROLS
14.4.2. INSTRUMENT PANEL AND INDICATORS
15. SECTION P LUBRICATION AND SERVICE INDEX
15.1. SECTION P2 LUBRICATION AND SERVICE INDEX
15.1.1. LUBRICATION AND SERVICE
15.2. SECTION P3 AUTOMATIC LUBRICATION SYSTEM INDEX
15.2.1. LINCOLN AUTOMATIC LUBRICATION SYSTEM
15.2.2. TROUBLESHOOTING CHART
15.2.3. Preventive Maintenance Procedures
16. SECTION R SYSTEM SCHEMATICS INDEX
16.1. HYDRAULIC SYSTEM SCHEMATIC
16.2. HYDRAULIC BRAKE SCHEMATIC
16.3. ELECTRICAL SCHEMATIC

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