komatsu hd785 5 hd985 5 dump truck shop manual sebm013917 1

komatsu hd785 5 hd985 5 dump truck shop manual sebm013917 2

komatsu hd785 5 hd985 5 dump truck shop manual sebm013917 3

komatsu hd785 5 hd985 5 dump truck shop manual sebm013917 4

komatsu hd785 5 hd985 5 dump truck shop manual sebm013917 5

Komatsu HD785-5, HD985-5 Dump Truck Shop Manual SEBM013917

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM013917
Format: PDF
Size: 47.6MB
Number of Pages: 1392

Category: Komatsu Shop Manual PDF

Model List:
- HD785-5 Dump Truck
- HD985-5 Dump Truck

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL ASSEMBLY DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. LIST OF LUBRICANT AND COOLANT
4. STRUCTURE AND FUNCTION
4.1. RADIATOR, TORQUE CONVERTER COOLER
4.2. BRAKE OIL COOLER
4.3. POWER TRAIN SKELETON
4.4. OUTPUT SHAFT (HD7855)
4.5. OUTPUT SHAFT (HD9855)
4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
4.7. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
4.8. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
4.9. TORQUE CONVERTER
4.10. TORQUE CONVERTER VLAVE
4.11. LOCKUP SOLENOID VALVE
4.12. TRANSMISSION
4.13. TRANSMISSION VALVE
4.14. ECMV
4.15. LUBRICATION RELIEF VALVE
4.16. FRONT AXLE (HD7855)
4.17. FRONT AXLE (HD9855)
4.18. REAR AXLE (HD7855)
4.19. REAR AXLE (HD9855)
4.20. DIFFERENTIAL
4.21. DIFFERENTIAL LOCK CONTROL
4.22. DIFFERENTIAL LOCK SOLENOID VALVE
4.23. FINAL DRIVE (HD7855)
4.24. FINAL DRIVE (HD9855)
4.25. FRONT BRAKE
4.26. REAR BRAKE
4.27. PARKING BRAKE
4.28. WHEELS (HD7855)
4.29. WHEELS (HD9855)
4.30. AXLE SUPPORT (HD7855)
4.31. AXLE SUPPORT (HD9855)
4.32. STEERING SYSTEM
4.33. STEERING WHEEL (HD7855)
4.34. STEERING WHEEL (HD9855)
4.35. STEERING LINKAGE
4.36. SUSPENSION SYSTEM
4.37. SUSPENSION CYLINDER
4.38. REAR SUSPENSION CYLINDER
4.39. AIR PIPING
4.40. AIR CIRCUIT DIAGRAM
4.41. DESICCANT TYPE AIR DRIER (IF EQUIPPED)
4.42. AIR GOVERNOR
4.43. SAFETY VALVE
4.44. CHECK VALVE
4.45. DOUBLE CHECK VALVE
4.46. AUTO DRAIN VALVE
4.47. HAND BRAKE VALVE
4.48. BRAKE VALVE
4.49. EMERGENCY BRAKE CONTROL VALVE
4.50. PARKING BRAKE CONTROL VALVE
4.51. PARKING BRAKE PILOT VALVE
4.52. RELAY VLAVE
4.53. PARKING BRAKE RELAY VALVE
4.54. QUICKRELEASE VALVE
4.55. PARKING BRAKE CHAMBER
4.56. RATIO VALVE (FOR FRONT BRAKE)
4.57. FRONT BRAKE CHAMBER
4.58. BRAKE CHAMBER
4.59. SLACK ADJUSTER
4.60. AIR DRIER (DESICCANT TYPE) (IF EQUIPPED)
4.61. HYDRAULIC PIPING
4.62. HYDRALUIC CIRCUIT DIAGRAM
4.63. DUMP BODY CONTROL
4.64. HYDRAULIC TANK AND BRAKE COOLING OIL TANK (HD7855)
4.65. HYDRAULIC TANK AND BRAKE COOLING OIL TANK (HD9855)
4.66. BRAKE COOLING OIL CONTROL VALVE (BCV)
4.67. STEERING VALVE
4.68. DEMAND VALVE
4.69. HOIST VALVE
4.70. CROSSOVER RELIEF VALVE
4.71. STEERING CYLINDER
4.72. HOIST CYLINDER
4.73. ELECTRICAL CIRCUIT DIAGRAM
4.74. STOP LAMP SWITCH
4.75. EXHAUST BRAKE SWITCH
4.76. TILT SWITCH
4.77. FRONT BRAKE CUTOFF VALVE
4.78. OVERRUN PREVENTION VALVE
4.79. EXHAUST BRAKE VALVE
4.80. HORN VALVE
4.81. PARKING BRAKE SWITCH
4.82. AIR CONDITIONER
4.83. ENGINE CONTROL SYSTEM
4.84. EXHAUST BRAKE
4.85. AUTOMATIC SHIFT CONTROL SYSTEM
4.86. AUTOMATIC EMERGENCY STEERING SYSTEM
4.87. AUTOMATIC SUSPENSION SYSTEM
4.88. AUTOMATIC SUSPENSION MODE SELECTION CONTROL
4.89. PAYLOAD METER (PRINTER TYPE) (OP)
4.90. PAYLOAD METER (CARD TYPE) (OP)
4.91. MACHINE MONITOR SYSTEM
4.92. PMC SYSTEM (MACHINE EQUIPPED WITH ELECTRONIC GOVERNOR) (OP)
4.93. MAINTENANCE MONITOR SYSTEM
4.94. ABS/ASR SYSTEM
4.95. ABS/ASR CONTROLLER (ECU)
4.96. ABS PRESSURE CONTROL VALVE
4.97. ASR CONTROL VALVE
4.98. WHEEL SPEED SENSOR
4.99. RELAY
4.100. ASR SYSTEM (IF EUQIPPED)
4.101. HYDRAULIC TANK PRESSURIZING SYSTEM (HIGH ALTITUDE SPECIFICATION)
4.102. AUTOGREASING SYSTEM
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE BELATED PARTS
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
5.4. TESTING AND ADJUSTING
5.5. TROUBLESHOOTING
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. STARING MOTOR
6.5. ALTERNATOR
6.6. ENGINE OIL COOLER
6.7. LEFT BANK FUEL INJECTION PUMP
6.8. RIGHT BANK FUEL INJECTION PUMP ASSEMBKY (WITHOUT GOVERNOR)
6.9. AIR COMPRESSOR
6.10. WATER PUMP
6.11. AFTERCOOLER CORE
6.12. TURBOCHARGER
6.13. NOZZLE HOLDER
6.14. CYLINDER HEAD
6.15. EXHAUST BRAKE
6.16. ENGINE
6.17. ENGINE FRONT SEAL
6.18. ENGINE REAR SEAL
6.19. RADIATOR TORQUE CONVERTER COOLER
6.20. BRAKE COOLER
6.21. OUTPUT SHAFT
6.22. TORQUE CONVERTER, TRANSMISSION
6.23. PROCEDURE FOR CENTERING THE ENGINE ASSEMBLY AND TROQUE CONVERTER, TRANSMISSION ASSEMBLY
6.24. TORQUE CONVERTER, CONTROL VALVE
6.25. TORQUE CONVERTER AND TRANSMISSION
6.26. TORQUE CONVERTER, PTO
6.27. TRANSMISSION
6.28. ECMV
6.29. DIFFERENTIAL (FOR STANFARD DIFFERENTIAL)
6.30. DIFFERENTIAL (WITH DIFFERENTIAL LOCK)
6.31. FRONT WHEEL
6.32. REAR WHEEL
6.33. FRONT BRAKE CALIPER
6.34. FRONT BRAKE CALIPER PAD
6.35. FRONT WHEEL HUB
6.36. FINAL DRIVE CARRIER
6.37. FINAL DRIVE
6.38. REAR BRAKE
6.39. REAR WHEEL BRAKE
6.40. PARKING BRAKE PAD
6.41. PARKING BRAKE CALIPER
6.42. FRONT SUSPENDION CYLINDER
6.43. KING PIN
6.44. VARIBLE DAMPING SELECTIOR VALVE
6.45. REAR SUSPENSION CYLINDER
6.46. AIR GOVERNOR
6.47. BRAKE VALVE
6.48. PARKING VRAKE CHAMBER
6.49. REAR BRAKE VHAMBER
6.50. FRONT BRAKE CHAMBER
6.51. SLACK ADJUSTER
6.52. AIR DRIER (DESICCANT TYPE)
6.53. BRAKE COLLING PUMP
6.54. STEERING, HOIST PUMP
6.55. TORQUE CONVERTER, TRANSMISSION PUMP
6.56. EMERGENCY STEERING MOTOR PUMP
6.57. STEERING VALVE
6.58. BRAKE CONTROL VALVE (BCV)
6.59. DEMAND VALVE
6.60. RELIEF VALVE
6.61. HOIST VALVE
6.62. STEERING CYLINDER
6.63. HOIST CYLINDER
6.64. BODY
6.65. CONTROLLER
6.66. AIR CONITIONER COMPRESSOR
6.67. RECEIVER TAKE
6.68. AIR CONDITIONER CONDENSER
7. MAINTENANCE STANDARD
7.1. OUTPUT SHAFT
7.2. TURQUE CONVERTER VALVE
7.3. TORQUE CONVERTER
7.4. TRANSMISSION
7.5. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
7.6. FRONT AXLE
7.7. FRONT AXLE (WITH ABS/ASR) (IF EQUIPPED)
7.8. REAR AXLE SUPPORT (HD7855)
7.9. REAR AXLE SUPPORT (HD9855)
7.10. DIFFERENTIAL
7.11. FINAL DRIVE (HD7855)
7.12. FINAL DRIVE (HD9855)
7.13. FRONT BRAKE
7.14. REAR BRAKE
7.15. REAR BRAKE (WITH ABS/ASR) (IF EQUIPPED)
7.16. PARKING BRAKE
7.17. STEERING LINKAGE
7.18. FRONT SUSPENSION CYLINDER
7.19. REAR SUSPENSION CYLINDER
7.20. PARKING BRAKE CHAMBER
7.21. SLACK ADJUSTER
7.22. HYDRAULIC PUMP (SAR160) (FOR TORQUE CONVERTER AND TRANSMISSION)
7.23. HYDRAULIC PUMP (SAR4180180FOR STEERING,WORK EQUIPMENT) (SAR4285285FOR BRAKE COOLING)
7.24. DEMAND VALVE
7.25. CROSSOVER RELIEF VALVE
7.26. HOIST VALVE
7.27. STEERING CYLINDER
7.28. HOIST CYLINDER
8. OTHERS
8.1. ELECTRICAL CIRCUIT DIAGRAM
8.2. ELECTRICAL CONTROL SYSTEM
8.3. AUTOMATIC SHIFT CONTROL SYSTEM
8.4. AUTOMATIC SUSPENSION SYSTEM
8.5. PAYLOAD METER (PRINTER TYPE) (OP)
8.6. PAYLOAD METER (CARD TYPE) (OP)
8.7. PMC SYSTEM (OP)
8.8. ASR SYSTEM (OP)
8.9. ELECTRICAL CIRCUIT DIAGRAM
8.10. ELECTRICAL CIRCUIT DIAGRAM

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