komatsu hd785 5lc dump truck shop manual cebm013801 1

komatsu hd785 5lc dump truck shop manual cebm013801 2

komatsu hd785 5lc dump truck shop manual cebm013801 3

komatsu hd785 5lc dump truck shop manual cebm013801 4

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Komatsu HD785-5LC Dump Truck Shop Manual CEBM013801

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM013801
Format: PDF
Size: 16.4MB
Number of Pages: 1152

Category: Komatsu Shop Manual PDF

Model List:
- HD785-5LC Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SECTION A GENERAL INFORMATION
4.1. MAJOR COMPONENTS AND SPECIFICATIONS
4.1.1. SPECIFICATIONS
4.2. GENERAL SAFETY AND OPERATING INSTRUCTIONS
4.2.1. GENERAL SAFETY
4.2.2. PRECAUTIONS DURING OPERATION
4.2.3. PRECAUTIONS FOR MAINTENANCE
4.2.4. ADDITIONAL JOB SITE RULES
4.2.5. OPERATING INSTRUCTIONS
4.3. WARNINGS AND CAUTIONS
4.4. STANDARD CHARTS AND TABLES
4.4.1. INDEX OF TABLES
4.5. STANDARD VALUE TABLES
5. SECTION B STRUCTURES
5.1. STRUCTURAL COMPONENTS
5.1.1. STRUCTURAL COMPONENTS
6. SECTION C ENGINE
6.1. COOLING SYSTEM
6.1.1. COOLING SYSTEM
6.2. ENGINE
6.2.1. ENGINE
6.3. AIR FILTRATION SYSTEM
6.3.1. AIR FILTRATION SYSTEM
7. SECTION D ELECTRICAL SYSTEM
7.1. ELECTRIC SUPPLY SYSTEM
7.1.1. DC ELECTRIC SUPPLY SYSTEM
7.1.2. ENGINE PRELUB SYSTEM
7.2. DC ELECTRICAL SYSTEM COMPONENTS
7.2.1. DC ELECTRICAL SYSTEM COMPONENTS
7.3. INTRODUCTION TO ELECTRICAL TROUBLESHOOTING
7.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
7.3.2. POINTS TO REMEMBER WHEN PERFORMING MAINTENANCE
7.3.3. POINTS TO REMEMBER WHEN SERVICING HYDRAULIC EQUIPMENT
7.3.4. CHECKS BEFORE TROUBLESHOOTING
7.3.5. EXPLANATIONS OF FUNCTIONS (CONTROL MECHANISM) OF ELECTRICAL SYSTEM
7.3.6. MONITOR PANEL ACTION CODES AND SERVICE MODE
7.3.7. SELFDIAGNOSTIC DISPLAY METHOD FOR MONITOR PANEL AND CONTROLLERS
7.3.8. TABLE OF SERVICE CODES AND ACTION CODES
7.4. TRANSMISSION CONTROLLER SYSTEM TROUBLESHOOTING
7.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING TRANSMISSION CONTROLLER
7.4.2. TRANSMISSION CONTROLLER SELFDIAGNOSTIC DISPLAY CODES AND PROBLEMS ON TRUCK
7.4.3. TRANSMISSION CONTROLLER SELFDIAGNOSTIC DISPLAY CODES AND PROBLEMS ON TRUCK
7.5. MONITOR PANEL TROUBLESHOOTING
7.5.1. MONITOR PANEL AND CONTROLLER SELFDIAGNOSTIC DISPLAY
7.5.2. ACTION TAKEN BY SELFDIAGNOSTIC DEVICE AND PROBLEMS ON TRUCK
7.5.3. TROUBLESHOOTING
7.6. ENGINE ELECTRONIC DIAGNOSTIC SYSTEM
7.6.1. ENGINE ELECTRONIC DIAGNOSTIC SYSTEM
7.6.2. FAULT CODE INFORMATION (T01001)
7.7. HYDRAULIC AND MECHANICAL SYSTEMS TROUBLESHOOTING
7.7.1. HYDRAULIC AND MECHANICAL SYSTEMS TROUBLESHOOTING
8. SECTION F TRANSMISSION
8.1. TRANSMISSION
8.1.1. TRANSMISSION
8.1.2. TRANSMISSION
8.2. TRANSMISSION OIL COOLER
8.2.1. TRANSMISSION OIL COOLER
8.3. DRIVELINES
8.3.1. DRIVELINES
8.4. AUTOMATIC SHIFT CONTROL SYSTEM
8.4.1. AUTOMATIC SHIFT CONTROL SYSTEM
9. SECTION G DRIVE AXLE, SPINDLES AND WHEELS
9.1. TIRES AND RIMS
9.1.1. TIRES AND RIMS
9.2. FRONT WHEEL HUB AND SPINDLE
9.2.1. FRONT WHEEL HUB AND SPINDLES
9.3. FINAL DRIVE ATTACHMENTS
9.3.1. FINAL DRIVE ATTACHMENTS
9.4. FINAL DRIVE CENTER CASE ASSEMBLY
9.4.1. FINAL DRIVE CENTER CASE ASSEMBLY
9.5. FINAL DRIVE PLANETARIES AND WHEEL HUBS
9.5.1. FINAL DRIVE PLANETARIES AND WHEEL HUBS
10. SECTION H SUSPENSIONS
10.1. FRONT SUSPENSIONS
10.1.1. SUSPENSION SYSTEM
10.2. REAR SUSPENSIONS
10.2.1. REAR SUSPENSIONS
10.3. OILING AND CHARGING PROCEDURES
10.3.1. OILING AND CHARGING PROCEDURES
11. SECTION J BRAKE SYSTEM
11.1. BRAKE CIRCUIT OPERATION
11.1.1. BRAKE CIRCUIT OPERATION
11.2. BRAKE CIRCUIT COMPONENT SERVICE
11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
11.3. BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT
11.3.1. BRAKE CIRCUIT CHECKOUT AND ADJUSTMENT
11.3.2. TROUBLESHOOTING
11.4. FRONT BRAKES
11.4.1. FRONT BRAKES
11.5. REAR WET DISC BRAKE ASSEMBLY
11.5.1. REAR WET DISC BRAKE ASSEMBLY
11.6. PARKING BRAKE
11.6.1. PARKING BRAKE
12. SECTION K AIR SYSTEM
12.1. AIR SYSTEM
12.1.1. AIR SYSTEM
12.2. AIR SYSTEM COMPONENT REPAIR
12.2.1. AIR SYSTEM COMPONENT REPAIR
12.2.2. AIR DRYER TROUBLESHOOTING
12.2.3. AIR DRYER TROUBLESHOOTING (Continued)
12.3. RETARDER VALVE
12.3.1. RETARDER VALVE
13. SECTION L HYDRAULIC SYSTEM
13.1. HYDRAULIC SYSTEM
13.1.1. HYDRAULIC SYSTEM
13.2. HYDRAULIC SYSTEM COMPONENT REPAIR
13.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
13.3. STEERING CIRCUIT
13.3.1. STEERING CIRCUIT
13.4. STEERING VALVE ASSEMBLY
13.4.1. STEERING VALVE ASSEMBLY
13.5. STEERING CIRCUIT COMPONENT REPAIR
13.5.1. STEERING CIRCUIT COMPONENT REPAIR
13.6. HOIST CIRCUIT OPERATION AND COMPONENT DESCRIPTION
13.6.1. HOIST CIRCUIT OPERATION AND COMPONENT DESCRIPTION
13.7. HOIST CIRCUIT COMPONENT REPAIR
13.7.1. HOIST CIRCUIT COMPONENT REPAIR
13.8. HYDRAULIC CHECKOUT
13.8.1. HYDRAULIC CHECKOUT
14. SECTION M OPTIONS AND SPECIAL TOOLS
14.1. WIGGINS QUICK FILL FUEL SYSTEM
14.1.1. WIGGINS QUICK FILL FUEL SYSTEM
14.2. FAN DRIVE CLUTCH
14.2.1. FAN DRIVE CLUTCH
14.2.2. FAN CLUTCH REBUILD
14.3. COOLANT AND OIL HEATERS
14.3.1. COOLANT AND OIL HEATERS
14.4. SPECIAL TOOLS
14.5. PAYLOAD METER II ON BOARD WEIGHING SYSTEM
14.5.1. GENERAL INFORMATION
14.5.2. LIGHTS, SWITCHES AND COMPONENTS
14.5.3. TIPS FOR OPERATION
14.5.4. EXTERNAL DISPLAY LIGHTS
14.5.5. THEORY OF OPERATION
14.5.6. TYPES OF DATA STORED
14.5.7. OPERATOR FUNCTIONS
14.5.8. INITIAL SETUP OF PAYLOAD METER
14.5.9. DISPLAYS AT STARTUP
14.5.10. SETUP AND MAINTENANCE
14.5.11. DOWNLOAD OF INFORMATION
14.5.12. DISPLAY OF FAULT CODES
14.5.13. UP FACTOR PAYLOAD CALCULATION GAIN
14.5.14. PL MODE LOAD CALCULATION TIMING
14.5.15. FINAL GEAR RATIO SELECTION
14.5.16. BATTERY REPLACEMENT PROCEDURE
14.5.17. SUSPENSION PRESSURE SENSOR
14.5.18. INCLINOMETER
14.5.19. PAYLOAD METER BACK PANEL
14.5.20. CONNECTIONS
14.5.21. PAYLOAD METER II REINITIALIZATION PROCEDURE
14.5.22. PAYLOAD CIRCUIT NUMBERS
14.5.23. TROUBLESHOOTING
14.5.24. REALTIME PAYLOAD METER II MONITOR PROGRAM
14.5.25. USING SCOPE
14.5.26. GAIN ADJUSTMENT WORKSHEET
14.6. EXHAUST BRAKE
14.6.1. EXHAUST BRAKE
14.7. AUTOMATIC SPIN REGULATOR (ASR) SYSTEM
14.7.1. AUTOMATIC SPIN REGULATOR (ASR) SYSTEM
14.7.2. ASR SYSTEM TROUBLESHOOTING
14.7.3. TROUBLESHOOTING SYSTEM COMPONENTS
14.8. AUTOMATIC RETARD SPEED CONTROL SYSTEM (ARSC) TROUBLESHOOTING
14.8.1. AUTOMATIC RETARD SPEED CONTROL SYSTEM (ARSC) TROUBLESHOOTING
15. SECTION N OPERATORS CAB
15.1. TRUCK CAB
15.1.1. TRUCK CAB
15.2. CAB COMPONENTS
15.2.1. CAB COMPONENTS
15.3. OPERATOR COMFORT
15.3.1. OPERATOR COMFORT
15.3.2. AIR CONDITIONING SYSTEM
15.3.3. PREVENTATIVE MAINTENANCE SCHEDULE FOR AC SYSTEM
15.4. OPERATOR CAB AND CONTROLS
15.4.1. OPERATOR CAB AND CONTROLS
15.4.2. INSTRUMENT PANEL AND INDICATORS
16. SECTION P LUBRICATION AND SERVICE
16.1. LUBRICATION AND SERVICE
16.1.1. LUBRICATION AND SERVICE
16.2. AUTOMATIC LUBRICATION SYSTEM
16.2.1. AUTOMATIC LUBRICATION SYSTEM
17. ALPHABETICAL INDEX
18. SECTION R SYSTEM SCHEMATICS
18.1. HA207 AIR CIRCUIT DIAGRAM
18.2. HA208 AIR SCHEMATIC
18.3. HH345 HYDRAULIC SCHEMATIC
18.4. HH346 HYDRAULIC PIPING
18.5. KTT01 TRANSMISSION
18.6. HE482 ELECTRICAL SCHEMATIC

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