komatsu hm300 3 articulated dump truck operation and maintenance manual eenam03310 1

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komatsu hm300 3 articulated dump truck operation and maintenance manual eenam03310 4

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Komatsu HM300-3 Articulated Dump Truck Operation and Maintenance Manual EENAM03310

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: EENAM03310
Format: PDF
Size: 30.1MB
Number of Pages: 388

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HM300-3 Articulated Dump Truck

1. FOREWORD
1.1. Before reading this manual
1.2. Safety information
1.3. Noise emission levels
1.4. Vibration levels
1.5. Operating condition
1.6. Guide to Reduce Vibration Levels on Machine
1.7. Introduction
1.7.1. Use of machine
1.7.2. DIRECTIONS OF MACHINE
1.7.3. Visibility from operators seat
1.8. Product information
1.8.1. Product identification number (PIN)/Machine serial No. plate
1.8.2. EPA regulations, engine number plate
1.8.3. Service meter location
1.8.4. Your machine serial numbers and distributor
1.8.5. MACHINE SERIAL NUMBER PLATE
2. Safety
2.1. Safety
2.2. Safety labels
2.2.1. Location of safety labels
2.2.2. SAFETY LABELS
2.3. General precautions common to operation and maintenance
2.3.1. Precautions before starting operation
2.3.2. Preparations for safe operation
2.3.3. Fire prevention
2.3.4. Precautions when getting on or off machine
2.3.5. Do not get caught in work equipment
2.3.6. Precautions related to protective structures
2.3.7. Unauthorized modification
2.3.8. Precautions related to attachements and options
2.3.9. Precautions when running engine inside building
2.4. Precautions for operation
2.4.1. Precautions for jobsite
2.4.2. Starting engine
2.4.3. When operating
2.4.4. Transportation
2.4.5. Towing
2.5. Precautions for maintenance
2.5.1. Precautions before starting inspection and maintenance
2.5.2. Precautions for inspection and maintenance
2.5.3. Tires
2.5.4. DISMANTLING THE MACHINE END OF SERVICE LIVE
3. OPeration
3.1. General view
3.1.1. GENERAL VIEW OF MACHINE
3.2. Explanation of components
3.2.1. MACHINE MONITOR
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. CIGARETTE LIGHTER
3.2.5. Emergency escape hammer
3.2.6. Handling air conditioner
3.2.7. Handling radio
3.2.8. Auxiliary electric power
3.2.9. Fuse
3.2.10. Open and close cab door
3.2.11. Storage for tools
3.2.12. Storage for fire extinguisher
3.2.13. BATTERY DISCONNECT SWITCH
3.2.14. CIRCUIT BREAKER
3.2.15. DUST INDICATOR
3.2.16. ARTICULATION LOCK
3.2.17. BODY PIVOT PINS
3.2.18. HANDLING REAR VIEW MONITOR
3.2.19. HANDLING Komatsu Diesel Particulate Filter (KDPF)
3.2.20. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
3.2.21. HANDLING MACHINES EQUIPPED WITH KOMTRAX
3.3. Machine operations and controls
3.3.1. Checks and adjustment before starting engine
3.3.2. STARTING ENGINE
3.3.3. Operations and checks after starting engine
3.3.4. STOPPING ENGINE
3.3.5. Checks after stopping engine
3.3.6. Machine operation
3.3.7. SHIFTING GEARS
3.3.8. TRAVELING DOWNHILL
3.3.9. STEERING MACHINE
3.3.10. Handling automatic retarder, accelerator control (ARAC)
3.3.11. HANDLING KOMATSU TRACTION CONTROL SYSTEM (KTCS)
3.3.12. LOADING WORK
3.3.13. DUMPING
3.3.14. CAB TILT OPERATION
3.3.15. OPERATION
3.3.16. PARKING MACHINE
3.3.17. After daily work completion
3.3.18. Locking
3.3.19. Handling tires
3.4. Determine and maintain travel road
3.4.1. Determine travel road
3.4.2. MAINTAIN TRAVEL ROAD
3.5. Transportation
3.5.1. Transportation
3.5.2. Transportation procedure
3.5.3. SECURING MACHINE
3.5.4. Lifting machine
3.6. Cold weather operation
3.6.1. Precautions for low temperature
3.6.2. After daily work completion
3.6.3. After cold weather season
3.7. Longterm storage
3.7.1. BEFORE STORAGE
3.7.2. During storage
3.7.3. AFTER STORAGE
3.7.4. Precautions before traveling after longterm storage
3.8. Troubles and actions
3.8.1. Running out of fuel
3.8.2. If transmission has trouble
3.8.3. Lowering dump body in emergency
3.8.4. TOWING MACHINE
3.8.5. DISCHARGED BATTERY
3.8.6. IF DUMP BODY HEATING EXHAUST PIPING IS BROKEN
3.8.7. Other troubles
4. Maintenance
4.1. Rules for maintenance
4.1.1. SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. Always use clean oil and grease
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. CAUTION FOR REFILLING OIL OR FUEL
4.1.8. WELDING INSTRUCTIONS
4.1.9. Do not drop things inside machine
4.1.10. DUSTY JOBSITES
4.1.11. Avoid mixing oils
4.1.12. Locking inspection covers
4.1.13. Bleeding air from hydraulic circuit
4.1.14. Precautions when installing hydraulic hoses
4.1.15. Checks after inspection and maintenance
4.1.16. Fuel and lubricants to match the ambient temperature
4.2. OUTLINE OF MAINTENANCE
4.2.1. Handling oil, fuel, COOLANT, and performing oil clinic
4.2.2. HANDLING ELECTRICAL COMPONENTS
4.3. Standard tightening torques for bolts and nuts
4.3.1. TIGHTENING TORQUE LIST
4.4. Maintenance schedule
4.4.1. Maintenance schedule table
4.5. Maintenance procedure
4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.5.2. When required
4.5.3. CHECKS BEFORE STARTING
4.5.4. Every 50 hours maintenance
4.5.5. Every 250 hours maintenance
4.5.6. Every 500 hours maintenance
4.5.7. Every 1000 hours maintenance
4.5.8. Every 2000 hours maintenance
4.5.9. Every 4000 hours maintenance
4.5.10. EVERY 4500 HOURS MAINTENANCE
4.5.11. Every 6000 hours maintenance
4.5.12. EVERY 8000 HOURS MAINTENANCE
4.5.13. EVERY 9000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. Attachments and options
6.1. CAB POWER TILT
7. Replacement parts
7.1. Safety critical parts
7.1.1. SAFETY CRITICAL PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.3. Recommended fuel, coolant, and lubricant
7.3.1. LUBRICATION CHART
7.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
7.3.3. Recommended brands, recommended quality or products other than Komatsu genuine oil
8. INDEX
9. COLOPHON

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