komatsu hm400 1 articulated dump truck shop manual sebm023020 1 1

komatsu hm400 1 articulated dump truck shop manual sebm023020 2 1

komatsu hm400 1 articulated dump truck shop manual sebm023020 3 1

komatsu hm400 1 articulated dump truck shop manual sebm023020 4 1

komatsu hm400 1 articulated dump truck shop manual sebm023020 5 1

Komatsu HM400-1 Articulated Dump Truck Shop Manual SEBM023020

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM023020
Format: PDF
Size: 76.8MB
Number of Pages: 1172

Category: Komatsu Shop Manual PDF

Model List:
- HM400-1 Articulated Dump Truck

0.1. SPECIFICATION DRAWINGS
0.2. SPECIFICATIONS
0.3. WEIGHT TABLE
0.4. FUEL,COOLANT AND LUBRICANTS
1. FOREWORD
1.1. GENERAL
1.2. HOW TO READ THE SHOP MANUAL
1.3. HOISTING INSTRUCTIONS
1.4. METHOD OF DISASSEMBLING, CONNECTING PUSHPULL TYPE COUPLER
1.5. COATING MATERIALS
1.6. STANDARD TIGHTENING TORQUE
1.7. ELECTRIC WIRE CODE
1.8. CONVERSION TABLE
1.9. UNITS
2. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
2.1. RADIATOR,OIL COOLER,AFTERCOOLER
2.2. POWER TRAIN SKELETON
2.3. OUTPUT SHAFT
2.4. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
2.5. TORQUE CONVERTER
2.6. TRANSMISSION
2.7. TRANSMISSION VALVE
2.8. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
2.9. MAIN RELIEF,TORQUE CONVERTER RELIEF VALVE
2.10. DRIVE SHAFT
2.11. AXLE
2.12. DIFFERENTIAL
2.13. LIMITED SLIP DIFFERENTIAL
2.14. FINAL DRIVE
2.15. STEERING COLUMN
2.16. BRAKE PIPING
2.17. BRAKE VALVE
2.18. ACCUMULATOR CHARGE VALVE
2.19. ACCUMULATOR
2.20. SLACK ADJUSTER
2.21. BRAKE
2.22. PROPORTIONAL REDUCING VALVE
2.23. BRAKE SYSTEM TANK
2.24. PARKING BRAKE
2.25. PARKING BRAKE CALIPER
2.26. SPRING CYLINDER
2.27. PARKING BRAKE SOLENOID
2.28. SUSPENSION
2.29. SUSPENSION CYLINDER
2.30. OSCILLATION HITCH
2.31. STEERING, HOIST OIL PRESSURE PIPING DIAGRAM
2.32. DUMP BODY CONTROL
2.33. HYDRAULIC TANK AND FILTER
2.34. FLOW AMP VALVE
2.35. STEERING VALVE
2.36. STEERING CYLINDER
2.37. HOIST VALVE
2.38. EPC VALVE
2.39. PILOT CHECK VALVE
2.40. HOIST CYLINDER
2.41. HYDRAULIC PUMP
2.42. CAB TILT
2.43. AIR CONDITIONER
2.44. MACHINE MONITOR SYSTEM
2.45. AUTOMATIC SHIFT CONTROL SYSTEM
2.46. TRANSMISSION CONTROLLER
2.47. AUTO EMERGENCY STEERING SYSTEM
2.48. SENSORS,SWITCHES
2.49. RETARDER CONTROL SYSTEM
2.50. BRAKE CONTROL SYSTEM (ESPEC)
2.51. DUMP CONTROL LEVER
2.52. PLMHM
3. TESTING AND ADJUSTING
3.1. STANDARD VALUE TABLE FOR ENGINE
3.2. STANDARD VALUE TABLE FOR CHASSIS
3.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
3.4. TESTING AND ADJUSTING
3.5. TROUBLESHOOTING
4. DISASSEMBLY AND ASSEMBLY
4.1. HOW TO READ THIS MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. SKETCHES OF SPECIAL TOOLS
4.5. REMOVAL OF FUEL SUPPLY PUMP
4.6. INSTALLATION OF FUEL SUPPLY PUMP
4.7. REMOVAL OF ENGINE ASSEMBLY
4.8. INSTALLATION OF ENGINE ASSEMBLY
4.9. REMOVAL OF CYLINDER HEAD ASSEMBLY
4.10. INSTALLATION OF CYLINDER HEAD
4.11. REMOVAL AND INSTALLATION OF NOZZLE TIP
4.12. REMOVAL OF RADIATOR ASSEMBLY
4.13. INSTALLATION OF RADIATOR ASSEMBLY
4.14. REMOVAL OF OUTPUT SHAFT ASSEMBLY
4.15. INSTALLATION OF OUTPUT SHAFT ASSEMBLY
4.16. DISASSEMBLY OF OUTPUT SHAFT ASSEMBLY
4.17. ASSEMBLY OF OUTPUT SHAFT ASSEMBLY
4.18. REMOVAL OF TRANSMISSION AND FRONT DIFFERENTIAL ASSEMBLY
4.19. INSTALLATION OF TRANSMISSION AND FRONT DIFFERENTIAL ASSEMBLY
4.20. DISCONNECTION OF FRONT DIFFERENTIAL AND TRANSMISSION
4.21. COUPLING OF FRONT DIFFERENTIAL AND TRANSMISSION
4.22. DISASSEMBLY OF TORQUE CONVERTER ASSEMBLY
4.23. ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
4.24. DISASSEMBLY OF TRANSMISSION ASSEMBLY
4.25. ASSEMBLY OF TRANSMISSION ASSEMBLY
4.26. DISASSEMBLY OF FRONT DIFFERENTIAL ASSEMBLY
4.27. ASSEMBLY OF FRONT DIFFERENTIAL ASSEMBLY
4.28. REMOVAL OF CENTER DIFFERENTIAL ASSEMBLY
4.29. INSTALLATION OF CENTER DIFFERENTIAL ASSEMBLY
4.30. DISASSEMBLY OF CENTER DIFFERENTIAL ASSEMBLY
4.31. ASSEMBLY OF CENTER DIFFERENTIAL ASSEMBLY
4.32. REMOVAL OF REAR DIFFERENTIAL ASSEMBLY
4.33. INSTALLATION OF REAR DIFFERENTIAL ASSEMBLY
4.34. DISASSEMBLY OF REAR DIFFERENTIAL ASSEMBLY
4.35. ASSEMBLY OF REAR DIFFERENTIAL ASSEMBLY
4.36. REMOVAL OF FRONT FINAL DRIVE AND BRAKE ASSEMBLY
4.37. INSTALLATION OF FRONT FINAL DRIVE AND BRAKE ASSEMBLY
4.38. DISASSEMBLY OF FRONT FINAL DRIVE AND BRAKE ASSEMBLY
4.39. ASSEMBLY OF FRONT FINAL DRIVE AND BRAKE ASSEMBLY
4.40. REMOVAL OF CENTER FINAL DRIVE AND BRAKE ASSEMBLY
4.41. INSTALLATION OF CENTER FINAL DRIVE AND BRAKE ASSEMBLY
4.42. DISASSEMBLY OF CENTER FINAL DRIVE AND BRAKE ASSEMBLY
4.43. ASSEMBLY OF CENTER FINAL DRIVE AND BRAKE ASSEMBLY
4.44. REMOVAL OF REAR FINAL DRIVE AND BRAKE ASSEMBLY
4.45. INSTALLATION OF REAR FINAL DRIVE AND BRAKE ASSEMBLY
4.46. DISASSEMBLY OF REAR FINAL DRIVE AND BRAKE ASSEMBLY
4.47. ASSEMBLY OF REAR FINAL DRIVE AND BRAKE ASSEMBLY
4.48. REMOVAL OF CENTER AXLE ASSEMBLY
4.49. INSTALLATION OF CENTER AXLE ASSEMBLY
4.50. REMOVAL OF REAR AXLE ASSEMBLY
4.51. INSTALLATION OF REAR AXLE ASSEMBLY
4.52. REMOVAL OF FRONT SUSPENSION CYLINDER ASSEMBLY
4.53. INSTALLATION OF FRONT SUSPENSION CYLINDER ASSEMBLY
4.54. REMOVAL OF REAR SUSPENSION CYLINDER ASSEMBLY
4.55. INSTALLATION OF REAR SUSPENSION CYLINDER ASSEMBLY
4.56. DISSEMBLY AND ASSEMBLYOF FRONT AND REAR SUSPENSIONCYLINDER ASSEMBLY
4.57. REMOVAL OF EQUALIZER BAR ASSEMBLY
4.58. INSTALLATION OF EQUALIZER BAR ASSEMBLY
4.59. REMOVAL OF FRONT WHEEL ASSEMBLY
4.60. INSTALLATION OF FRONT WHEEL ASSEMBLY
4.61. REMOVAL, INSTALLATION OF REAR WHEEL ASSEMBLY
4.62. REMOVAL OF HITCH FRAME ASSEMBLY
4.63. INSTALLATION OF HITCH FRAME ASSEMBLY
4.64. DISASSEMBLY OF HITCH FRAME
4.65. ASSEMBLY OF HITCH FRAME ASSEMBLY
4.66. STANDARD INTEGRAL ORBITROLL
4.67. DISASSEMBLY OF STEERING VALVE
4.68. ASSEMBLY OF STEERING VALVE
4.69. REMOVAL OF FLOW AMPLIFIER VALVE ASSEMBLY
4.70. INSTALLATION OF FLOW AMPLIFIER VALVE ASSEMBLY
4.71. REMOVAL OF HOIST VALVE ASSEMBLY
4.72. INSTALLATION OF HOIST VALVE ASSEMBLY
4.73. DISASSEMBLY OF HOIST VALVE ASSEMBLY
4.74. ASSEMBLY OF HOIST VALVE ASSEMBLY
4.75. DISASSEMBLY OF STEERING CYLINDER ASSEMBLY
4.76. ASSEMBLY OF STEERING CYLINDER ASSEMBLY
4.77. DISASSEMBLY OF HOIST CYLINDER ASSEMBLY
4.78. ASSEMBLY OF HOIST CYLINDER ASSEMBLY
4.79. REMOVAL OF BODY ASSEMBLY
4.80. INSTALLATION OF BODY ASSEMBLY
4.81. DISASSEMBLY AND ASSEMBLY OF OPERATORS SEAT ASSEMBLY
5. OTHERS
5.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
5.2. STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM
5.3. DIFFERENTIAL LOCK HYDRAULIC CIRCUIT DIAGRAM
5.4. BRAKE HYDRAULIC CIRCUIT DIAGRAM
5.5. BRAKE COOLING HYDRAULIC CIRCUIT DIAGRAM
5.6. DIAGRAM FOR ELECTRICAL CIRCUIT AIR CONDITIONER
5.7. DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (1/4)
5.8. DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (2/4)
5.9. DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (3/4)
5.10. DIAGRAM FOR ELECTRICAL CIRCUIT INSIDE CAB (4/4)
5.11. DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (1/3)
5.12. DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (2/3)
5.13. DIAGRAM FOR ELECTRICAL CIRCUIT OUTSIDE CAB (3/3)
5.14. PAYLOAD METER ELECTRICAL CIRCUIT

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