Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K

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komatsu jv100a 1 jv100wa 1 jv100wp 1 shop manual sebm02650103k 2

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Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM02650103K
Format: PDF
Size: 30.7MB
Number of Pages: 303

Category: Komatsu Shop Manual PDF

Model List:
- JV100A-1
- JV100WA-1
- JV100WP-1

1. COVER
2. CONTENTS
3. ENGINE
3.1. STRUCTURE AND FUNCTION
3.1.1. ACCEL,FUEL TANK AND PIPING
3.1.2. RADIATOR,ENGINE MOUNT AND AIR CLEANER
3.2. TESTING AND ADJUSTING
3.2.1. TESTING AND ADJUSTING TOOL LIST
3.2.2. TESTING AND ADJUSTING DATA
3.2.3. ADJUSTMENT OF VALVE CLEARANCE
3.2.4. MEASURING COMPRESSION PRESSURE
3.2.5. MEASURING BLOWBY
3.2.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.2.7. TESTING AND ADJUSTING FAN BELT TENSION
3.2.8. TROUBLESHOOTING
3.2.8.1. STARTING MOTOR DOES NOT ROTATE AT ALL WHEN STARTING SWITCH IS PLACED IN START(IN COLD WEATHER)
3.2.8.2. STARTING MOTOR DOES NOT ROTATE
3.2.8.3. ROTATION OF STARTING MOTOR IS TOO SLOW TO START THE ENGINE
3.2.8.4. WHEN THE STARTING SWITCH IS PUT IN START POSITION,THE SOUND OF THE PINION GOING IN AND OUT CAN BE HEARD,BUT THE STARTING MOTOR DOES NOT ROTATE
3.2.8.5. HEATER SIGNAL DOES NOT COME ON,EVEN WHEN THE STARTING SWITCH IS IN PREHEAT POSITION
3.2.8.6. BATTERY IS OFTEN INSUFFICIENTLY CHARGED
3.3. DISASSEMBLY AND ASSEMBLY
3.3.1. STARTING MOTOR
3.3.1.1. REMOVAL AND INSTALLATION
3.3.2. ALTERNATOR
3.3.2.1. REMOVAL AND INSTALLATION
3.3.3. FUEL INJECTION PUMP
3.3.3.1. REMOVAL AND INSTALLATION
3.3.4. WATER PUMP
3.3.4.1. REMOVAL INSTALLATION
3.3.5. NOZZLE HOLDER
3.3.5.1. REMOVAL AND INSTALLATION
3.3.6. TURBOCHARGER
3.3.6.1. REMOVAL AND INSTALLATION
3.3.7. RADIATOR AND OIL COOLER
3.4. STRUCTURE AND FUNCTION
3.4.1. POWER TRAIN
3.4.2. PTO(POWER TAKEOFF)
3.4.3. HYDROSTATIC TRANSMISSION(H.S.T.)
3.4.4. RANGE TRANSMISSION
3.4.5. TRANSMISSION CONTROL LEVERS
3.4.6. UNIVERSAL JOINT
3.4.7. DIFFERENTIAL
3.4.8. NONSPIN DIFFERENTIAL
3.4.9. FINAL DRIVE
3.4.10. WHEEL
3.5. TESTING AND ADJUSTING
3.5.1. TRAVEL AND OPERATING FORCE OF GEAR SHIFT LEVER
3.5.2. TRAVEL AND OPERATING FORCE OF TRAVEL LEVER
3.5.3. TESTING HYDRAULIC PRESSURE OF TRAVEL
3.6. DISASSEMBLY AND ASSEMBLY
3.6.1. TRAVEL PUMP ASSEMBLY
3.6.1.1. REMOVAL AND INSTALLATION
3.6.2. FRONT ROLLER TRAVEL MOTOR(JV100WA,WP)
3.6.2.1. REMOVAL
3.6.2.2. INSTALLATION
3.6.3. TRAVEL MOTOR ASSEMBLY
3.6.3.1. REMOVAL
3.6.3.2. INSTALLATION
3.6.4. RANGE TRANSMISSION ASSEMBLY
3.6.4.1. REMOVAL
3.6.4.2. INSTALLATION
3.6.4.3. DISASSEMBLY
3.6.4.4. ASSEMBLY
3.6.5. SHIFTER COVER ASSEMBLY
3.6.5.1. DISASSEMBLY
3.6.5.2. ASSEMBLY
3.6.6. REAR AXLE HOUSING ASSEMBLY
3.6.6.1. REMOVAL
3.6.6.2. INSTALLATION
3.6.7. BEVEL GEAR ASSEMBLY
3.6.7.1. DISASSEMBLY
3.6.7.2. ASSEMBLY
3.6.8. FINAL DRIVE ASSEMBLY
3.6.8.1. DISASSEMBLY
3.6.8.2. ASSEMBLY
3.6.9. PLANETARY GEAR
3.6.9.1. DISASSEMBLY AND ASSEMBLY
3.7. MAINTENANCE STANDARD
3.7.2. RANGE TRANSMISSION
3.7.3. DIFFERENTIAL
3.7.4. FINAL DRIVE
4. STEERING SYSTEM
4.1. STRUCTURE AND FUNCTION
4.1.1. STEERING PIPING
4.1.2. FLOW CONTROL VALVE
4.1.3. STEERING VALVE
4.1.4. STEERING PUMP
4.1.5. STEERING CYLINDER
4.2. TESTING AND ADJUSTING
4.2.1. CHECKING STEERING WHEEL PLAY
4.2.2. CHECKING STEERING WHEEL OPERATING FORCE
4.2.3. CHECKING RUNOUT OF TIRES
4.2.4. TESTING TIRE INFLATION PRESSURE
4.3. DISASSEMBLY AND ASSEMBLY
4.3.1. STEERING PUMP ASSEMLBY
4.3.1.1. REMOVAL AND INSTALLATION
4.3.2. STEERING CYLINDER ASSEMBLY
4.3.2.1. REMOVAL
4.3.2.2. INSTALLATION
4.3.3. FLOW CONTROL VALVE ASSEMBLY
4.3.3.1. REMOVAL AND INSTALLATION
4.4. MAINTENANCE STANDARD
4.4.1. STEERING CYLINDER
5. BRAKE SYSTEM
5.1. STRUCTURE AND FUNCTION
5.1.1. BRAKE PIPING
5.1.2. BRAKE PIPING DIAGRAM
5.1.3. HYDROMASTER
5.1.4. MASTER CYLINDER
5.1.5. WHEEL BRAKE
5.1.6. PARKING BRAKE
5.2. TESTING AND ADJUSTING
5.2.1. CHECKING AND ADJUSTING BRAKE PEDAL HEIGHT
5.2.2. CHECKING AND ADJUSTING BRAKE PEDAL PLAY
5.2.3. CHECKING BRAKE PEDAL DEPRESSION HEIGHT
5.2.4. CHECKING BRAKE PEDAL OPERATING FORCE
5.2.5. CHECKING AND ADJUSTING WHEEL BRAKE
5.2.6. CHECKING AND ADJUSTING PARKING BRAKE
5.3. DISASSEMBLY AND ASSEMBLY
5.3.1. WHEEL BRAKE ASSEMBLY
5.3.1.1. REMOVAL AND INSTALLATION
5.3.2. BRAKE MASTER CYLINDER ASSEMBLY
5.3.2.1. REMOVAL AND INSTALLATION
5.3.3. HYDROMASTER
5.3.3.1. REMOVAL AND INSTALLATION
5.3.3.2. DISASSEMBLY
5.3.3.3. ASSEMBLY
5.3.4. PARKING BRAKE ASSEMBLY
5.3.4.1. REMOVAL(DISASSEMBLY)
5.3.4.2. INSTALLATION(ASSEMBLY)
5.4. MAINTENANCE STANDARD
5.4.1. WHEEL BRAKE
5.4.2. PARKING BRAKE
6. HYDRAULIC SYSTEM
6.1. STRUCTURE AND FUNCTION
6.1.1. HYDRAULIC PIPING
6.1.2. HYDRAULIC SYSTEM
6.1.3. HYDRAULIC CIRCUIT
6.1.4. HYDROSTATIC TRANSMISSION(HST)
6.2. TESTING AND ADJUSTING
6.2.1. MEASURING HYDRAULIC OIL TEMPERATURE
6.2.2. TROUBLESHOOTING
6.2.2.1. TROUBLESHOOTING TOOL TABLE
6.2.2.2. METHOD OF READING TROUBLESHOOTING TABLE
6.2.2.3. EXCESSIVE TIME LAG WHEN MACHINE STARTS OFF
6.2.2.4. MACHINE DOES NOT START
6.2.2.5. TRAVEL SPEED IS TOO SLOW,OR MACHINE DOES NOT TRAVEL(IN ALL SPEED RANGES)
6.2.2.6. BRAKES DO NOT WORK,OR BRAKING EFFECT IS POOR
6.2.2.7. BRAKE CANNOT BE RELEASED,OR BRAKE DRAGS
6.2.2.8. STEERING IS HEAVY,OR WILL NOT TURN
6.2.2.9. ROLLER DOES NOT VIBRATE
6.2.2.10. VIBRATING FORCE IS TOO SMALL,OR THERE IS AN EXCESSIVE TIME LAG WHEN VIBRATING
6.2.2.11. MACHINE VIBRATES ABNORMALLY
6.2.2.12. AMPLITUDE CANNOT BE SWITCHED
6.2.2.13. VIBRATION FREQUENCY CANNOT BE ADJUSTED
6.3. DISASSEMBLY AND ASSEMBLY
6.3.1. VIBRATOR PUMP ASSEMBLY
6.3.1.1. REMOVAL
6.3.1.2. INSTALLATION
6.3.2. VIBRATOR MOTOR ASSEMBLY
6.3.2.1. REMOVAL AND INSTALLATION
6.3.3. HYDRAULIC TANK ASSEMBLY
6.3.3.1. REMOVAL
6.3.3.2. INSTALLATION
6.3.4. OPERATORS PLATFORM
6.3.4.1. REMOVAL
6.3.4.2. INSTALLATION
7. WORK EQUIPMENT
7.1. STRUCTURE AND FUNCTION
7.1.1. VIBRATION CONTROL
7.1.2. DRUM
7.2. TESTING AND ADJUSTING
7.2.1. TRAVEL AND OPERATING FORCE OF VIBRATION LEVER
7.2.2. TESTING HYDRAULIC PRESSURE OF VIBRATOR
7.3. DISASSEMBLY AND ASSEMBLY
7.3.1. ARTICULATING ASSEMBLY(DISASSEMBLY)
7.3.1.1. REMOVAL(DISASSEMBLY)
7.3.1.2. INSTALLATION(ASSEMBLY)
7.3.2. VIBRATORY ROLLER ASSEMBLY
7.3.2.1. REMOVAL
7.3.2.2. INSTALLATION
7.3.2.3. DISASSEMBLY(JV100A1)
7.3.2.4. ASSEMBLY(JV100A1)
7.3.2.5. DISASSEMBLY(JV100WA1,JV100WP1)
7.3.2.6. ASSEMBLY(JV100WA1,JV100WP1)
7.3.3. FRONT AXLE ASSEMBLY
7.3.3.1. DISASSEMBLY
7.3.3.2. ASSEMBLY
8. ELECTRICAL SYSTEM
8.1. STRUCTURE AND FUNCTION
8.1.1. VIBRATION SWITCH
8.1.2. ELECTRICAL WIRING DIAGRAM
8.1.3. ELECTRICAL CIRCUIT DIAGRAM
8.2. TESTING AND ADJUSTING
8.2.1. TROUBLESHOOTING
8.2.1.1. EVEN IF THE VACUUM PRESSURE IN THE VACUUM TANK DROPS,THE ALARM BUZZE DOES NOT BUZZ
8.2.1.2. ELECTRICAL EQUIPMENT DOES NOT WORK
8.2.1.3. THE TURN SIGNAL LAMP DOES NOT FLASH
8.2.1.4. LIGHTING DEVICES SUCH AS HEAD LAMPS AND GAUGE LAMPS DO NOT LIGHT
8.2.1.5. EVEN IF THE VIBRATORY SWITCH IS PUT IN OFF POSITION,THE MACHINE STILL VIBRATES
8.2.1.6. EVEN IF THE VIBRATORY SWITCH IS PUT IN ON POSITON,THE MACHINE DOES NOT VIBRATE
9. OTHERS
9.1. TESTING AND ADJUSTING
9.1.1. INSPECTION TABLE
9.1.1.1. POWER TRAIN
9.1.1.2. TRAVEL AND STEERING SYSTEM
9.1.1.3. HYDRAULIC SYSTEM,WORK EQUIPMENT

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