Komatsu MWL22-2A Forklift Truck Service Manual

Komatsu MWL22-2A Forklift Truck Service Manual - Image 2

Komatsu MWL22-2A Forklift Truck Service Manual - Image 3

Komatsu MWL22-2A Forklift Truck Service Manual - Image 4

Komatsu MWL22-2A Forklift Truck Service Manual - Image 5

komatsu mwl22 2a forklift truck service manual 2

komatsu mwl22 2a forklift truck service manual 3

Komatsu MWL22-2A Forklift Truck Service Manual

$30.00

Type Of Manual: Service Manual
Format: PDF
Size: 3.1MB
Number of Pages: 250

Category: Komatsu Service Manual PDF

Model List:
- MWL22-2A Forklift Truck

1. BYINTRO
1.1. Introduction, Service Manual
1.2. Contents, Section M
1.2.1. Machine Information
1.3. General Product Information
1.3.1. Truck Presentation.
1.3.1.1. Truck Side Views
1.3.1.2. Intended Truck Application
1.3.1.3. Prohibited Truck Application
1.3.1.4. Truck Data
1.3.1.5. Truck Dimensions
1.3.1.6. Data Plate
1.3.2. Main Components
1.4. Inch and Metric (SAE) Fasteners
1.4.1. Introduction
1.4.2. Nomenclature, Threads
1.4.3. Strength Identification
1.4.4. Conversion of English and Metric Units
2. BYBRAKE
2.1. Parking Brake System
2.1.1. Brake Theory of Operation
2.1.2. Brake Adjustment
2.1.3. Brake Shoe Removal / Installation
2.2. Drive Wheel
2.2.1. Removal
2.2.2. Installation
2.2.3. Tire Pressing Procedure
2.3. Support/Swivel Wheel (Optional)
2.3.1. Maintenance and Adjustments
2.3.1.1. Caster Adjustment
2.3.2. Troubleshooting
2.3.2.1. Stabilizing Caster
2.4. Fork Wheels
2.4.1. Removal/Installation
2.5. Steering
2.5.1. Control Handle Head
2.5.1.1. Removal
2.5.1.2. Installation
2.5.2. Driver Protection (Reverser) Assembly Replacement
2.5.3. Direction Control Switches
2.5.3.1. Removal
2.5.3.2. Installation
2.5.4. Raise, Lower, and Horn Switches
2.6. Electrical Functions
2.6.1. General
2.6.1.1. Adjustable Settings
2.6.1.2. References
2.6.1.3. Key Switch S17 in the ON Position
2.6.1.4. Operating Arm in Drive Position, S10, Brake Switch Closed
2.6.1.5. Travel Request, Fork First
2.6.1.6. Travel Request, Forks Trailing
2.6.1.7. Reversing/Motor Brake Forks First Direction to Forks Trailing Direction
2.6.1.8. Reversing/Motor Brake Forks Trailing Direction to Forks First Direction
2.6.1.9. Reverser switch
2.6.1.10. Lifting Forks
2.6.1.11. Lowering Forks
2.6.1.12. Horn
2.6.1.13. Lift Interrupt
2.7. Electrical Panel Components
2.8. Electrical Symbols
2.9. Electrical Schematics
2.10. Battery
2.10.1. Removal
2.10.2. Installation
2.10.3. Battery Maintenance
2.10.3.1. Battery Inspection and Care
2.10.3.2. Battery Exterior Cleaning
2.10.3.3. Charging
2.10.4. Storage
2.10.5. Battery History Record
2.11. Swing Out Battery Pack
2.11.1. Battery Cable Routing Diagram
2.11.2. Charger Diagram
2.11.3. Troubleshooting
2.11.3.1. Electrical Testing
2.12. Battery Connector
2.12.1. Location
2.12.2. Inspection
2.12.3. Installation
2.13. Battery Controller/Hourmeter/ Lift Interrupt (Optional)
2.13.1. General Information
2.13.2. Electrical
2.13.2.1. Voltage
2.13.3. Battery Controller (BC)
2.13.3.1. General Information
2.13.3.2. Reset
2.13.3.3. Key Switch
2.13.3.4. Hourmeter
2.13.4. Troubleshooting
2.13.4.1. Battery Discharge Indicator (BDI)
2.13.4.2. Hourmeter
2.14. Battery Discharge Indicator/ Hourmeter
2.14.1. General Information
2.14.2. Electrical
2.14.2.1. Voltage
2.14.3. Battery Discharge Indicator (BDI)
2.14.3.1. General Information
2.14.3.2. Key Switch
2.14.3.3. Hourmeter
2.14.4. Troubleshooting
2.14.4.1. Battery Discharge Indicator (BDI)
2.14.4.2. Hourmeter
2.15. Start/Stop Switches
2.15.1. General
2.15.1.1. Test/Inspection
2.15.2. Master Control On/Off Switch (S21)
2.15.2.1. Inspection
2.15.2.2. Removal
2.15.2.3. Installation
2.16. Transistor Controller
2.16.1. Basics Of Circuit Operation
2.16.1.1. Control Features
2.16.2. Maintenance
2.16.2.1. Safety
2.16.2.2. Cleaning
2.16.3. Motor Circuit
2.16.4. Control Circuit
2.16.5. Troubleshooting Guidelines
2.16.5.1. General
2.16.6. Shorts to Frame Test
2.16.7. Definitions
2.16.8. Diagnostics and Troubleshooting
2.16.8.1. Handset Diagnostics
2.16.8.2. Troubleshooting
2.16.8.3. Troubleshooting Chart
2.16.8.4. Technical Specification
2.16.8.5. Troubleshooting Chart Using Handset
2.17. Transistor Controller Troubleshooting
2.17.1. Troubleshooting Chart Index
2.17.2. Troubleshooting Charts
3. BYHYDRA
3.1. Hydraulic System
3.1.1. General
3.1.2. Troubleshooting
3.1.3. Schematic
3.1.4. Description
3.1.4.1. Lift
3.1.4.2. Lower
3.1.4.3. Relief Pressure
3.1.5. Maintenance
3.1.6. Lift Limit Switch
3.1.6.1. Solenoid Operated Valve
3.2. Lift Cylinder
3.2.1. Cylinder Repair
3.3. Battery Charger, Optima Pack
3.4. Handset Operation
3.4.1. Operating Modes
3.4.2. Revert to Previous Settings
3.4.3. Handset Self Test
4. BYMAINT
4.1. Technical Service Data
4.2. Ordering Spare Parts
4.3. Contents, Section P
4.3.1. Planned Maintenance
4.4. Introduction, Maintenance
4.4.1. Jacking Truck Off The Floor
4.4.1.1. Elevate Rear of Truck
4.4.1.2. Elevate Either Side of Truck
4.4.2. Lubricants
4.4.2.1. Standard
4.4.2.2. Corrosion
4.4.3. Cold Storage
4.5. Service Schedule
4.5.1. Planned Maintenance Schedule
4.5.2. Planned Maintenance Procedures
4.5.2.1. Services Performed Daily or Every 8 Operating Hours
4.5.2.2. Services Performed Monthly or Every 120 Operating Hours
4.5.2.3. Services Performed Every 480 or 960 Operating Hours
4.5.2.4. Services Performed Annually or Every 1440 Operating Hours
4.6. Lubrication Chart
4.7. Oil and Grease Specifications
4.7.1. Approved Oils and Grease
4.7.2. Grease Location Points
5. BYMOTOR
5.1. Pump Motor
5.1.1. Mounting Points
5.1.1.1. Removal
5.1.1.2. Installation
5.1.2. Pump Repair
5.1.2.1. Disassembly
5.1.3. Inspection and Troubleshooting
5.1.3.1. Drive End Head
5.1.3.2. Commutator End Head
5.1.3.3. Bearings
5.1.4. Brush Inspection
5.1.4.1. Brush Replacement Determination
5.1.4.2. Replacement Procedures
5.2. Drive Motor
5.2.1. Mounting Points
5.2.1.1. Drive Motor Brush
5.2.1.2. Drive Motor Removal
5.2.1.3. Drive Motor Installation
5.2.2. Component Repair
5.2.2.1. Motor Disassembly
5.2.3. Motor Inspection
5.2.3.1. External Motor
5.2.3.2. Brush and Commutator
5.2.3.3. Bearings
5.2.3.4. Armature Electrical Check
5.2.3.5. Frame and Field Service Recommendation
5.2.3.6. Assembly/Testing
5.3. Transmission
5.3.1. System Description
5.3.2. Troubleshooting
5.3.3. Transmission Mounting
5.3.3.1. Wrap Around Bumper
5.3.3.2. Guards
5.3.3.3. Removal
5.3.3.4. Installation
5.3.4. Transmission Repair
5.4. Warning Symbols
5.4.1. Warning Levels
5.5. Prohibitory Symbols
5.5.1. Ordinance Symbols
5.6. Contents, Section S
5.6.1. Service Instructions
5.7. Chassis/Lift Frame
5.7.1. Pull rod
5.7.1.1. Removal
5.7.1.2. Inspection
5.7.1.3. Installation
5.7.2. Carrier Frame Bushings
5.8. Inspection Covers
5.8.1. General Information
5.9. Driver Controls
5.10. Decals
5.10.1. Decal with Protective Sheet
5.10.2. Decal without Protective Sheet
5.11. Motor Maintenance Schedule/ Troubleshooting
5.11.1. General Information
5.11.2. Operating Conditions
5.11.3. Troubleshooting

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