komatsu p100 3 p100l 3 p120 3 p150hd 3 p150nhd 3 shop manual sebm02020309 1

komatsu p100 3 p100l 3 p120 3 p150hd 3 p150nhd 3 shop manual sebm02020309 2

komatsu p100 3 p100l 3 p120 3 p150hd 3 p150nhd 3 shop manual sebm02020309 3

komatsu p100 3 p100l 3 p120 3 p150hd 3 p150nhd 3 shop manual sebm02020309 4

komatsu p100 3 p100l 3 p120 3 p150hd 3 p150nhd 3 shop manual sebm02020309 5

Komatsu P100-3, P100L-3, P120-3, P150HD-3, P150NHD-3 Shop Manual SEBM02020309

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM02020309
Format: PDF
Size: 67.7MB
Number of Pages: 629

Category: Komatsu Shop Manual PDF

Model List:
- P100-3
- P100L-3
- P120-3
- P150HD-3
- P150NHD-3

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL VIEW
3.2. GENERAL ASSEMBLY DRAWING
3.3. SPECIFICATIONS
3.4. ENGINE ASSEMBLY DRAWING
3.5. LIST OF WEIGHT
3.6. LIST OF LUBRICANT AND WATER
4. ENGINE
4.1. STRUCTURE AND FUNCTION
4.1.1. ENGINE MOUNT
4.1.3. RADIATOR
4.1.4. FUEL TANK AND PIPING
4.1.5. ENGINE CONTROL
4.1.6. AUTODECELERATION SYSTEM (IF EQUIPPED)
4.2. TESTING AND ADJUSTING
4.2.1. TESTING AND ADJUSTING DATA
4.2.2. TESTING AND ADJUSTING TOOL LIST
4.2.3. TESTING AND ADJUSTING DECELERATOR SPEED
4.2.4. ADJUSTING VALVE CLEARANCE
4.2.5. MEASURING COMPRESSION PRESSURE
4.2.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
4.2.7. TESTING AND ADJUSTING FAN BELT TENSION
4.2.8. MEASURING BLOWBY PRESSURE
4.2.9. MEASURING EXHAUST GAS COLOR
4.3. DISASSEMBLY AND ASSEMBLY
4.3.1. FUEL INJECTION PUMP
4.3.1.1. DISMOUNTING
4.3.1.2. MOUNTING
4.3.2. ENGINE OIL COOLER
4.3.3. HYDRAULIC OIL COOLER
4.3.3.1. DISMOUNTING
4.3.3.2. MOUNTING
4.3.4. RADIATOR, HYDRAULIC OIL COOLER
4.3.5. DECELERATION CYLINDER
4.3.5.1. DISMOUNTING
4.3.5.2. MOUNTING
5. POWER TRAIN
5.1. STRUCTURE AND FUNCTION
5.1.1. POWER TRAIN
5.1.1.1. OUTLINE
5.1.1.2. POWER TRAIN HYDRAULIC PIPING
5.1.2. TRAVEL SYSTEM
5.1.2.1. OUTLINE
5.1.2.2. TRAVEL CONTROL (WRIST CONTROL TYPE)
5.1.2.3. TRAVEL CONTROL (LONG LEVER CONTROL TYPE)
5.1.2.4. CENTER SWIVEL JOINT
5.1.2.5. TRAVEL MOTOR
5.1.3. SWING SYSTEM
5.1.3.1. OUTLINE
5.1.3.2. SWING MOTOR AND BRAKE VALVE
5.1.3.3. SWING CIRCLE
5.1.3.4. SWING MACHINERY
5.2. DISASSEMBLY AND ASSEMBLY
5.2.1. CENTER SWIVEL JOINT
5.2.1.1. DISASSEMBLY (PC100,120)
5.2.1.2. ASSEMBLY (PC100,120)
5.2.1.3. DISASSEMBLY (PC100L)
5.2.1.4. ASSEMBLY (PC100L)
5.2.2. SWING MACHINERY
5.3. MAINTENANCE STANDARD
5.3.1. SWING MACHINERY
6. UNDERCARRIAGE
6.1. STRUCTURE AND FUNCTION
6.2. DISASSEMBLY AND ASSEMBLY
6.2.1. IDLER, RECOIL SPRING
6.3. MAINTENANCE STANDARD
7. HYDRAULIC SYSTEM
7.1. STRUCTURE AND FUNCTION
7.1.1. OUTLINE
7.1.1.1. WORK EQUIPMENT PIPING
7.1.1.2. HYDRAULIC CIRCUIT DIAGRAM (WRIST CONTROL TYPE)
7.1.1.3. SCHEMATIC OF HYDRAULIC SYSTEM (WRIST CONTROL TYPE)
7.1.1.4. HYDRAULIC CIRCUIT DIAGRAM (WRIST CONTROL TYPE)
7.1.1.5. SCHEMATIC OF HYDRAULIC SYSTEM (WRIST CONTROL TYPE)
7.1.1.6. HYDRAULIC CIRCUIT DIAGRAM (WRIST CONTROL TYPE)
7.1.1.7. SCHEMATIC OF HYDRAULIC SYSTEM (LONG LEVER CONTROL TYPE)
7.1.1.8. HYDRAULIC CIRCUIT DIAGRAM (LONG LEVER CONTROL TYPE)
7.1.1.9. SCHEMATIC OF HYDRAULIC SYSTEM (LONG LEVER CONTROL TYPE)
7.1.1.10. HYDRAULIC CIRCUIT DIAGRAM (LONG LEVER CONTROL TYPE)
7.1.1.11. SCHEMATIC OF HYDRAULIC SYSTEM
7.1.1.12. HYDRAULIC CIRCUIT DIAGRAM
7.1.2. HYDRAULIC TANK (WITH FUEL TANK)
7.1.3. HYDRAULIC PUMP
7.1.3.1. MAIN PUMP (HPV 055055)
7.1.3.2. SERVO VALVE , TVC VALVE, CO VALVE AND NC VALVE
7.1.4. OLSS SYSTEM (OPEN CENTER LOAD SENSING SYSTEM)
7.1.4.1. OUTLINE
7.1.4.2. BASIC CIRCUIT OF OLSS
7.1.4.3. SCHEMATIC OF OLSS
7.1.4.4. FUNCTION OF OLSS
7.1.5. CONTROL VALVE
7.1.5.1. SPOOL CONTROL VALVE (WRIST CONTROL TYPE)
7.1.5.2. SPOOL CONTROL VALVE (WRIST CONTROL TYPE)
7.1.5.3. SPOOL CONTROL VALVE (LONG LEVER CONTROL TYPE)
7.1.5.4. SPOOL CONTROL VALVE (LONG LEVER CONTROL TYPE)
7.1.5.5. RELIEF VALVE
7.1.5.6. SAFETYSUCTION VALVE
7.1.5.7. SAFETY VALVE
7.1.5.8. SUCTION VALVE
7.1.6. HYDRAULIC CYLINDER
7.1.6.1. BOOM CYLINDER
7.1.6.2. ARM CYLINDER
7.1.6.3. BUCKET CYLINDER
7.1.6.4. CUSHION CYLINDER (ARM CYLINDER HEAD,BOTTOM SIDE)
7.1.7. WORK EQUIPMENT HYDRAULIC CONTROL (WRIST CONTROL TYPE)
7.1.7.1. OUTLINE
7.1.7.2. BOOM CONTROL
7.1.7.3. ARM CONTROL
7.1.7.4. BUCKET CONTROL
7.1.7.5. PPC VALVE (PROPORTIONAL PRESSURE CONTROL VALVE)
7.1.7.6. SHUTTLE VALVE
7.1.7.7. ACCUMULATOR
7.1.8. WORK EQUIPMENT HYDRAULIC CONTROL (LONG LEVER CONTROL TYPE)
7.1.8.1. OUTLINE
7.1.8.2. BOOM CONTROL
7.1.8.3. ARM CONTROL
7.1.8.4. BUCKET CONTROL
7.2. TESTING AND ADJUSTING
7.2.1. TABLE OF JUDGEMENT STANDARD VALUE
7.2.2. TROUBLESHOOTING TOOLS
7.2.3. TESTING AND ADJUSTING
7.2.4. TROUBLESHOOTING
7.2.4.1. ELECTRICAL CIRCUIT
7.2.4.2. CONNECTION TABLE FOR CONNECTOR PINS
7.2.4.3. TROUBLESHOOTING PROCEDURE
7.2.4.4. CHECKS BEFORE TROUBLESHOOTING
7.2.4.5. JUDGEMENT TABLE
7.2.4.6. TROUBLESHOOTING CHART
7.2.4.7. FAILURE MODE AND COMPONENTS
7.3. DISASSEMBLY AND ASSEMBLY
7.3.1. MAIN PUMP INPUT SHAFT OIL SEAL
7.3.2. SPOOL CONTROL VALVE
7.3.2.1. DISMOUNTING
7.3.2.2. MOUNTING
7.3.3. SPOOL CONTROL VALVE
7.3.4. BUCKET CYLINDER
7.3.4.1. DISMOUNTING
7.3.4.2. MOUNTING
7.3.5. HYDRAULIC CYLINDER
7.3.5.1. DISASSEMBLY
7.3.5.2. ASSEMBLY
7.3.6. PISTON RING AND WEAR RING OF HYDRAULIC CYLINDER
7.4. MAINTENANCE STANDARD
7.4.1. CHARGING PUMP (BAR20)
7.4.2. SPOOL CONTROL VALVE
7.4.3. SPOOL CONTROL VALVE
7.4.4. SPOOL CONTROL VALVE (OPTION)
7.4.5. SPOOL CONTROL VALVE (OPTION)
7.4.6. HYDRAULIC CYLINDER
8. WORK EQUIPMENT
8.1. DISASSEMBLY AND ASSEMBLY
8.1.1. WORK EQUIPMENT (PC100,1203)
8.2. MAINTENANCE STANDARD
8.2.1. WORK EQUIPMENT
9. ELECTRICAL SYSTEM
9.1. STRUCTURE AND FUNCTION
9.1.1. ELECTRICAL SYSTEM
9.1.2. ELECTRICAL WIRING
9.1.3. ELECTRICAL CIRCUIT DIAGRAM
9.1.4. ELECTRIC VEHICLE MONITOR SYSTEM (EVMS)
9.2. TESTING AND ADJUSTING
9.2.1. ELECTRICAL CIRCUIT DIAGRAM
9.2.2. PRECAUTION WHEN TROUBLESHOOTING
9.2.3. TROUBLESHOOTING CHART
9.2.3.1. PC1003 SERIAL NO.1800121844,PC100L3 SERIAL NO.1200112324,PC1203 SERIAL NO.1800123282
9.2.3.2. PC1003 SERIAL NO. 21845 AND UP,PC100L3 SERIAL NO. 12325 AND UP,PC1203 SERIAL NO. 23283 AND UP
10. OTHERS
10.1. STRUCTURE AND FUNCTION
10.1.1. HEATER

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